Jiangsu Boyi Environmental Protection Technology Co., Ltd
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YDL pre concentrated stacked screw sludge dewatering machine
YDL pre concentrated stacked screw sludge dewatering machine
Product details

Product Introduction

The stacked screw sludge dewatering machine is a new type of solid-liquid separation equipment that uses the principle of screw extrusion to achieve squeezing and dewatering of sludge through the strong extrusion force generated by changes in screw diameter and pitch, as well as the small gap between the moving ring and the fixed ring.
YDL预浓缩叠螺污泥脱水机

Construction principle:

  Stacked screw sludge dewatering machineThe main body of the filter is composed of multiple fixed rings and moving rings, with a spiral shaft passing through them to form a filtering device. The front section is the concentration section, and the back section is the dewatering section, which completes the concentration and pressing dewatering of sludge in one cylinder, replacing traditional filter cloth and centrifugal filtration methods with a unique and subtle filter body mode.


QQ图片20200416104850


Dehydration principle:

After gravity concentration in the thickening section, the sludge is transported to the dewatering section. As it moves forward, with the gradual reduction of the filter gap and pitch, as well as the blocking effect of the back pressure plate, a great internal pressure is generated, and the volume continuously decreases, achieving the goal of full dewatering.


QQ图片20200416105507

workflow


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Product advantages

1. Widely applicable

It can be widely used for sludge dewatering in various industries such as municipal sewage, food, beverage, slaughter and breeding, printing and dyeing, petrochemicals, papermaking, leather, pharmaceuticals, etc.


The unique dehydration principle makes the equipment suitable for high and low concentration sludge, starting from 2000mg/L, pioneering the direct dehydration of low concentration sludge.

The innovative structural design makes the equipment suitable for various types of sludge with high and low viscosity, especially oily sludge, making it a powerful tool for dewatering oily sludge!


2. The equipment is not easily blocked

The unique dynamic and static ring filter seam structure makes the equipment less prone to clogging, eliminating the need for extensive cleaning to prevent filter seam clogging, completely reducing the amount of flushing water, reducing the burden of internal circulation, and solving the troubles caused by traditional dehydration equipment clogging to enterprises.


3. Continuous automatic operation

The stacked screw sludge dewatering machine adopts automatic control for extracting sludge, injecting liquid medicine, and discharging sludge cake. It is linked with the foaming machine, sludge inlet pump, and dosing pump through an electric control cabinet, and does not require personnel to operate the equipment. The operation will not cause blockages, filter carryover deviations, or other phenomena that affect process safety. Daily maintenance and upkeep are simple, and it can operate continuously for 24 hours without human intervention. For the first time, it has achieved true continuous and fully automatic operation of sludge dewatering.


4. Save operating costs

Integrated overall design, compact design, significantly saves operating costs. Low speed spiral extrusion technology significantly reduces power consumption; The equipment is not blocked, and the amount of flushing water is significantly reduced; 24-hour fully automatic unmanned operation, significantly reducing labor costs. Therefore, this device has truly become a new type of energy-saving and environmentally friendly equipment that complies with national policies.


5. No secondary pollution

The speed of the spiral shaft is about 2-3 revolutions per minute, with no vibration and very low noise; Its laminations have self-cleaning function and will not cause blockage problems. Only a small amount of water is needed for flushing, and there is no secondary water pollution; In addition, the sludge operates at such a slow working state, and the odor does not spread, thus creating a very good operating environment!


6. Lightweight and durable body

Due to the direct use of mechanical extrusion dehydration without the need for large bodies such as rollers, the machine is designed to be quite lightweight; The body is almost entirely made of stainless steel material, with only the screw shaft and floating ring replaced, which has a long service life and durability.


7. Save engineering investment

The stacked screw sludge dewatering machine itself has sludge concentration function, which directly processes aerobic sludge in the aeration tank without the need for concentration and storage units, reducing the overall land occupation and construction cost of sewage treatment facilities.


8. Enhance phosphorus removal function

Under aerobic conditions, sludge is dehydrated without the release of phosphorus from traditional sludge concentration or storage tanks under anaerobic or anaerobic conditions, thereby enhancing the phosphorus removal function of the entire sewage treatment system.


Specification and model

Selection reference

未标题-2

20170419032737373


model

DS standard processing capacity

Sludge processing capacity

2500mg/L

5000mg/L

10000mg/L

20000mg/L


YDL301

30~60kg/h

~12m3/h

~8m3/h

~5m3/h

~3m3/h

YDL302

60~120kg/h

~24m3/h

~16m3/h

~10m3/h

~6m3/h

YDL303

90~180kg/h

~48m3/h

~24m3/h

~15m3/h

~9m3/h

YDL304

120~240kg/h

~48m3/h

~32m3/h

~20m3/h

~12m3/h

YDL351

60~120kg/h

~24m3/h

~16m3/h

~10m3/h

~6m3/h

YDL352

120~240kg/h

~48m3/h

~32m3/h

~20m3/h

~12m3/h

YDL353

180~360kg/h

~72m3/h

~48m3/h

~30m3/h

~18m3/h

YDL354

240~480kg/h

~96m3/h

~64m3/h

~40m3/h

~24m3/h

YDL401

90~160kg/h

~36m3/h

~24m3/h

~14m3/h

~8m3/h

YDL402

180~380kg/h

~72m3/h

~48m3/h

~28m3/h

~16m3/h

YDL403

270~480kg/h

~108m3/h

~72m3/h

~42m3/h

~24m3/h

YDL404

360~640kg/h

~144m3/h

~96m3/h

~56m3/h

~32m3/h


model Spiral specifications Distance from the discharge outlet of snail cake to the ground (mm)

Dimensions (mm)

net weight

Operating weight

Long (L) Width (W) High (H)

YDL301

φ300×1 500

4000

1580

1900

1100kg

1850kg

YDL302

φ300×2 500

4000

1580

1900

1550kg

2450kg

YDL303

φ300×3 500

4000

1610

1900

2100kg

3250kg

YDL304

φ300×4 500

4185

2050

1900

2800kg

4100kg

YDL351

φ350×1 680

4340

1160

2300

1350kg

2250kg

YDL352

φ350×2 680

4500

1550

2300

2350kg

3500kg

YDL353

φ350×3 680

4800

2100

2300

3500kg

5000kg

YDL354

φ350×4 680

5100

2650

2300

4500kg

6100kg

YDL401

φ400×1 875

5150

1400

2560

3100kg

5200kg

YDL402

φ400×2 875

5150

1880

2560

4300kg

6900kg

YDL403

φ400×3 875

5350

2525

2560

6000kg

9100kg

YDL404

φ400×4 875

5500

3105

2560

7500kg

12900kg


model Motor power (kw) Wide cleaning water pressure Cleaning water consumption (L/h)

Maintenance frequency

Replacement cycle of vulnerable parts during transportation (year)

screw shaft mixer amount to screw shaft Movable ring Drive Shaft

YDL301

0.75 0.75

1.5

0.1MPa~0.2MPa

(No need for high-pressure flushing device)

40

5min/h

10 5 2

YDL302

1.5 0.75

2.25

80

10 5 2

YDL303

2.25 1.1

3.35

120

10 5 2

YDL304

3 1.1

4.1

160

10 5 2

YDL351

1.1 1.1

2.2

60

10 5 2

YDL352

2.2 1.1

3.3

120

10 5 2

YDL353

3.3 1.5

4.8

180

10 5 2

YDL354

4.4 0.75+0.75

5.9

240

10 5 2

YDL401

1.5 1.1

2.6

80

10 5 2

YDL402

3.0 1.1

4.1

160

10 5 2

YDL403

4.5 1.1+1.1

6.7

240

10 5 2

YDL404

6.0 1.1+1.1

8.2

320

10 5 2


Note: The replacement time of vulnerable parts is an approximate value. In actual operation, the type of sludge, treatment method, operation adjustment status, and daily operating time will all affect the replacement cycle of vulnerable parts. (The replacement cycle of vulnerable parts is calculated based on a running time of 365 days/year and 16 hours/day)


model Sludge conveying port A Filtrate outlet B

Water supply port C

Reflux port D Mixing tank discharge outlet E

Dosing port F

Pre concentrated filtrate outlet G

YDL301

DN65 DN150

DN20

DN150

DN65

DN25

DN125

YDL302

DN65 DN150

DN20

DN150

DN65

DN25

DN125

YDL303

DN80 DN150

DN20

DN150

DN65

DN25

DN125

YDL304

DN80 DN150

DN20

DN150

DN65

DN32

DN150

YDL351

DN65 DN150

DN20

DN150

DN65

DN25

DN125

YDL352

DN80 DN150

DN20

DN150

DN65

DN25

DN125

YDL353

DN100 DN150

DN20

DN150

DN65

DN32

DN150

YDL354

DN100 DN200

DN20

DN150

DN65

DN32

DN150

YDL401

DN80 DN150

DN20

DN150

DN65

DN25

DN125

YDL402

DN100 DN150

DN20

DN150

DN65

DN32

DN150

YDL403

DN100 DN200

DN20

DN150

DN65

DN50

DN200

YDL404

DN100 DN200

DN25

DN150

DN65

DN50

DN200




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Successful operation!

Successful operation!

Successful operation!