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Chongqing Longzheng Haiqiao Co., Ltd. - Weighing Scale Factory 24-hour service hotline:
Engineering case picture:
The unmanned intelligent weighing system solution for weighing scales is equipped with two sets of infrared reflectors, one IC card reader, one voice horn, two signal lights, and two cameras on each scale. Before the vehicle is loaded onto the scale, the 1 # signal light is green, and after the vehicle is loaded onto the scale, the 2 # signal light is red. When the weight is greater than the minimum value set by the system, the signal light is red. After the vehicle stops steadily, the driver gets off the vehicle and swipes his card to weigh it. The system automatically detects the infrared reflectors. If the vehicle is not fully loaded onto the scale, the system prompts the driver to drive to the middle of the scale, otherwise weighing is not allowed. If everything is normal, the computer management system reads the vehicle number, tare weight, and other related information (such as the shipping unit) based on the IC card., receiving unit, material source, driver name, etc.) The camera captures two sets of images (front and rear) and saves them together with weight information. The system stores the weighing results in the database, the printer automatically prints out the documents, the barrier gate automatically lifts, and the voice prompts the vehicle to lower the scale. All processes of the system are completed, and the signal light turns green. The enterprise management department can also query real-time weighing data and related on-site weighing images of a certain day, time period, or even a certain vehicle through the local area network.
The system mainly consists of electronic car scales, computers, printers, video surveillance, wireless RF card reading systems, traffic lights, barrier gates, and anti remote cheating devices. The system can also be upgraded with hardware and software on the basis of the electronic truck scale currently used by the user. The system adopts a standard WINDOWS window interface, with Chinese prompts, simple and intuitive user operation, convenient query and statistical reporting, and truly achieves on-demand settlement of measurement work, making weighing data accurate and reliable, and improving work efficiency and economic benefits. The system has two humanized operation modes: manual and unmanned. In an unmanned state, automatic printing of weighing and scale sheets can be completed without manual intervention, making it a powerful assistant for modern metrology. The RFID intelligent weighing management system automatically identifies and accurately measures the vehicle number, while preventing various cheating methods by external personnel from causing economic losses to the enterprise. In addition, the implementation of the system can greatly reduce the labor intensity of staff and the error rate of manual weighing, upgrading from traditional manual operation mode to manual control mode. Improve the transparency of management processes and assist in enterprise informatization. Enterprises have a large number of transportation vehicles entering and exiting every day, requiring procedures such as parking, registration, and weighing. The data is manually entered into the computer by operators, which is not only time-consuming but also has a high error rate. In addition, there is cheating behavior by external personnel, causing significant economic losses to the enterprise. The intelligent weighing and control system combines RFID radio frequency identification technology, electronic vehicle scale technology, communication technology, automatic control technology, database technology, and computer network technology to automatically record the license plate number, weight information, time information, etc. with electronic tags entering and leaving, and write them into the host database, which can effectively prevent human errors, overloading and blockage.
2、 Enterprises are facing increasingly complex logistics application demands:
The phenomenon of fraudulent behavior by external drivers and passengers is becoming increasingly serious. How to standardize, standardize, and streamline control, effectively monitor the situation in each link, and avoid various phenomena from occurring. The intelligent weighing control system is designed for fully automated collection of automatic measurement, weighing, and skin return data (without the need for manual input), ensuring the accuracy of raw data collection. By implementing automatic measurement, the operation time of each link can be greatly shortened, the unloading capacity of enterprises can be improved, and the working environment of measurement personnel and car drivers can also be improved, reducing labor intensity.
3、 Structural characteristics of unmanned weighing system for weighing scales:
The system adopts the most advanced IoT technology, mainly including: video surveillance system, voice intercom system, remote printing system, LED large screen display system, infrared aiming system, vehicle queue management system, anti remote cheating system, unmanned weighing system, RFID automatic identification sampling system, database server, etc.
4、 Workflow of unmanned weighing system:
1. All transport vehicles must first go to the vehicle queue management office for queue sorting before entering the factory. Only vehicles that have been sorted can enter the enterprise.
2. After the sorting of transportation vehicles is completed, they enter the sampling platform for sampling. When sampling, it is necessary to determine whether the vehicle has jumped in line. If it is a jumping vehicle, sampling will not be conducted.
3. After the collection of weighing data for vehicle gross and tare weight is completed, the net weight is automatically calculated. If any abnormal phenomena occur during the weighing and skinning process, the system will automatically notify the real-time monitoring system, and the monitoring personnel can handle them in a timely manner to ensure the normal operation of the system.
5、 Characteristics of unmanned weighing system:
1. Automatic weighing, automatic printing of weighing scales, automatic capture of images, and video recording can be completed without manual intervention.
2. The corresponding vehicle number, driver, goods name, supplier, and recipient information can be automatically retrieved through RFID cards.
3. There can be an LED large screen display outside the weighing room to show the weight, and the driver can see relevant information
4. The system has multi-level operation permission management to prevent the original data from being mistakenly modified. Only those who have obtained operation permission can change some important parameters. Only super administrators can modify weighing
data
5. Can achieve image capture and video monitoring: When the car comes to a complete stop on the weighing platform, the system will automatically save the weighing data and capture images, which can be used as a basis for future analysis and search. And connected
Monitor the image during the weighing process on the monitor.
6. Support manual weighing. When an unexpected malfunction occurs during unmanned weighing, manual weighing can be used.
7. It is possible to conduct daily and monthly statistics on symmetric data, as well as specific time period statistics. Custom modifications can be made to reports and scales, which means the software supports custom development.
8. Fast information collection speed: It can achieve fast weighing, improve weighing efficiency, and eliminate the phenomenon of queuing for weighing.
9. Easy and convenient operation: When the vehicle is weighed, there is no need to park and then come down to present the documents as before, and the weighing room operator no longer needs to input information into the computer, saving valuable resources for both parties
Time has also reduced the inconvenience of drivers getting off the bus and drivers manually entering information.
10. Blocking human operation loopholes: Due to the adoption of automatic data reading, all overloaded vehicles are automatically recorded by computers, eliminating manual intervention, automatically recording data, and automatically releasing.
11. High security: Due to the use of RFID automatic identification system, electronic tags provide a globally unique and unchangeable ID number, which fundamentally eliminates duplication, forgery, and other phenomena.
12. Long service life: Electronic tags use passive technology, do not require maintenance, have a long service life, and can generally be used for 10 years without damage. Recognition distance of over 7 meters, adaptable to vehicle speed
Up to 20km/h.
6、 Unmanned intelligent weighing scale specifications and models:
| Standard specifications and models for weighing scales and truck scales |
| Serial Number |
Specification and model |
Table size (m) |
Maximum weighing (T) |
Scale platform module (section) |
Sensors (only) |
Scale platform elevation (cm) |
Accuracy level |
| 1 |
SCS-10T |
2×3 |
10 |
1 |
4 |
300 |
grade iii |
| 2 |
SCS-10T |
2×4 |
10 |
1 |
4 |
300 |
| 3 |
SCS-20T |
2.2×4 |
20 |
1 |
4 |
400 |
| 4 |
SCS-20T |
2.2×4 |
20 |
1 |
4 |
400 |
| 5 |
SCS-30T |
2.5×5 |
30 |
1 |
4 |
400 |
| 6 |
SCS-30T |
2.5×6 |
30 |
1 |
4 |
450 |
| 7 |
SCS-30T |
2.8×7 |
40 |
1 |
4 |
450 |
| 8 |
SCS-40T |
3×7 |
40 |
1 |
4 |
450 |
| 9 |
SCS-50T/100T |
3×8 |
50/100 |
2 |
6 |
450 |
| 10 |
SCS-60T/100T |
3×9 |
60/100 |
2 |
6 |
450 |
| 11 |
SCS-60T/100T |
3×10 |
60/100 |
2 |
6 |
460 |
| 12 |
SCS-60T/150T |
3×12 |
60/150 |
2/3 |
6/8 |
450 |
| 13 |
SCS-60T/150T |
3×14 |
60/150 |
3 |
8 |
450 |
| 14 |
SCS-60T/150T |
3×15 |
60/150 |
3 |
8 |
460 |
| 15 |
SCS-60T/150T |
3×16 |
60/150 |
4 |
10 |
450 |
| 16 |
SCS-80T/150T |
3×18 |
80/150 |
4 |
10 |
460 |
| 17 |
SCS-80T/200T |
3×20 |
80/200 |
4 |
10 |
460 |
| 18 |
SCS-80T/200T |
3×21 |
80/200 |
4/5 |
10/12 |
460 |
| 19 |
SCS-80T/200T |
3×24 |
80/200 |
5 |
12 |
460 |
| 20 |
SCS-80T/150T |
3.2×18 |
80/150 |
4 |
10 |
460 |
| 21 |
SCS-80T/200T |
3.2×20 |
80/200 |
4 |
10 |
460 |
| 22 |
SCS-80T/200T |
3.2×21 |
80/200 |
4/5 |
10/12 |
460 |
| 23 |
SCS-80T/200T |
3.2×24 |
80/200 |
5 |
12 |
460 |
| 24 |
SCS-80T/150T |
3.4×18 |
80/150 |
4 |
10 |
460 |
| 25 |
SCS-80T/200T |
3.4×20 |
80/200 |
4 |
10 |
460 |
| 26 |
SCS-80T/200T |
3.4×21 |
80/200 |
4/5 |
10/12 |
460 |
| 27 |
SCS-80T/200T |
3.4×24 |
80/200 |
5 |
12 |
460 |
|
1、 Standard configuration: weighing platform, weighing sensor, weighing display, junction box, signal line.
2、 In addition to the above specifications and models, our company can produce various other specifications and models of products according to the actual needs of users.
|
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Chongqing Longzheng Weighing Instrument Co., Ltd. 24-hour Integrity Service Hotline:; Phone number and WeChat synchronization:;