Acoustic reactor refers to sound waves with frequencies higher than 20000Hz. It can cause intense friction and heat dissipation between medium molecules when propagating in a medium, resulting in various primary and secondary ultrasonic effects, such as ultrasonic thermal effect, chemical effect, cavitation effect, and other physical effects.
In organic and pharmaceutical chemical reactions, the cavitation effect of ultrasound can cause changes in the activity of the reaction system, generating instantaneous high temperature and high pressure sufficient to trigger chemical reactions, thus forming local high-energy centers and promoting the smooth progress of chemical reactions. The secondary effects of ultrasound, such as mechanical oscillation, emulsification, diffusion, and fragmentation, are beneficial for the comprehensive and thorough mixing of reactants, and are more effective in promoting the smooth progress of reactions than general phase transfer catalysis and mechanical stirring. Therefore, ultrasound technology has gradually entered chemical laboratories as a physical catalytic method, greatly improving the reaction landscape of organic pharmaceutical chemistry.
This instrument directly inserts a high-power ultrasonic probe into the reaction vessel, allowing the reaction system to react rapidly and fully under the direct action of ultrasonic waves in a low-temperature and constant temperature environment.
The reaction kettle is forged using flanges and consists of 4, 6, 8, and 12 high-pressure bolts. The kettle cover is equipped with a quick opening high-pressure valve, which is used for high-temperature and high-pressure synthesis. The kettle body is made of integrated stainless steel fully enclosed, with a heater, power supply of 220V, power of 800W, and intelligent microcomputer instrument control. The measurement accuracy is high, and the pressure gauge is adjustable, with a set pressure alarm and constant pressure. The red pointer is the adjustable set pressure value. When the pressure inside the kettle rises to the set pressure alarm, the next step is to enter the constant pressure section. This design can completely solve the danger of overpressure when using high pressure energy, further improve safety, and achieve dual pressure protection.
This product uses a high-temperature and high-pressure resistant needle valve, customized micro needle probe, directly inserted into the kettle to measure temperature, and only provides a reactor for hydrothermal synthesis of chemical substances under certain temperature and pressure conditions. It is widely used in sonochemical reactions, enzymatic reactions, preparation of nanomaterials, emulsification, homogenization, demulsification, dehydration, separation, extraction, digestion reduction, defoaming, petroleum oxidation desulfurization, difficult to degrade organic wastewater treatment, oily sludge cleaning and degreasing, residual biological sludge dewatering, algae removal, algae inhibition, sterilization, cleaning, etc. It is also widely used in fields such as chemical engineering, materials engineering, environmental engineering, biochemistry, microbiology, medicinal chemistry, surface chemistry, physics, zoology, etc.
Features:
Customized sealing rings for the kettle body and lid, reliable sealing structure, long-term stable sealing effect without leakage.
| name | Ultrasonic high-temperature and high-pressure reactor |
|
model |
WPF-*ML |
|
volume |
25-1000ML (customizable) |
|
temperature |
0-400℃ |
|
pressure |
0-40MPA |
|
Lining material |
PTFE、PPL、 Stainless steel, Hastelloy, titanium (optional) |
|
Material of kettle |
316L、 Hastelloy alloy (optional) |
|
accessories |
Valve (interface 1/4, 1/8 optional), pressure gauge, temperature measuring device, explosion-proof device |
|
electrode |
304 outsourced PTFE |
|
Heating method |
Module heating |
|
heating power |
800W (optional) |
|
Ultrasonic power |
0-400W (optional) |
|
frequency |
25KHZ |
|
We can customize reaction vessels based on customer provided dimensions, drawings, and samples |
|
