TR/Tongrui brand turbine oil dehydration and emulsion breaking vacuum oil filter | Working principle of oil filter

The turbine oil dehydration and emulsion breaking vacuum oil filter is used to process unqualified turbine oil, and is widely used for online processing of turbine oil in industries such as power, chemical, papermaking, and metallurgy, including steam turbines, gas turbines, and water turbines. It ensures the normal operation of the unit regulation and wetting system, adopts new aggregation and separation technologies, and can also remove a large amount of moisture and achieve precision filtration of impurities from low viscosity hydraulic oil, cooling oil, and other low viscosity lubricating oils.

This machine uses physical means to quickly remove harmful components such as water, impurities, and gases (acetylene, hydrogen, methane, etc.) from oil without affecting its composition and performance; It can also purify oil products that have already experienced steam leakage, water leakage, aging, acid content, foaming, and emulsification. Ensure that all quality indicators of the oil meet the requirements of the "GB/T7596-2000 Quality Standards for Steam Turbine Oil in Operation". Ensure the normal operation of the unit regulation and lubrication system, and extend the maintenance cycle of the unit. It can be used for online demulsification, dehydration, acid removal, and impurity removal, making severely turbid emulsified turbine oil clear and transparent.

Product Features:

1. This product utilizes polymer magnetic materials and does not use any additives to break the emulsion completely;

2. This machine adopts a unique ternary one-time dehydration method and advanced enhanced hydrophilic and flowing water principles for efficient dehydration. In addition to completely removing liquid water, it can also remove free water and dissolved water;

3. The device adopts a step-by-step progressive encryption filtering system setting. Both the primary and secondary filters are made of stainless steel mesh imported from Japan, which can be repeatedly cleaned and used, greatly reducing the operating costs of the equipment; The precision filter adopts a polymer filter screen imported from the United States, which has high accuracy and can effectively remove fine particles and impurities in the oil, making the cleanliness of the oil after one treatment by the equipment reach NAS6-8 level;

4. Adopting strong wind condensation technology to condense and remove water from the high-temperature and high heat mixed gas quickly extracted by the vacuum pump, improving the effective output power of the equipment and greatly extending the service life of the vacuum pump;

5. The heating system adopts optimized pipeline design to ensure no dead oil zone;

6. Adopting advanced medium condensation devices;

7. Advanced electrical system, user-friendly design, maintenance free, advanced infrared liquid level control system, fully automatic control;

8. It can achieve unmanned online operation with equipment such as steam turbines and water turbines, with low noise and meeting the world's high environmental standards;

Advantages of turbine oil dehydration and emulsion breaking vacuum oil filter:

1. This series of products integrates vacuum drying, separation engineering technology, coagulation technology, and secret filtration technology for adsorption

2. It can automatically drain without stopping the machine, so that the waste oil meets the standard for using new oil

Working principle of ZJC turbine oil vacuum filter:

When the oil filter is working, the oil is filtered through a highly efficient and large capacity specialized filter to remove impurities. By using a specially designed water separator and personalized vacuum separator, which utilizes oleophilic and hydrophobic technology and the principle of "air pockets", the contact area of the oil in the vacuum separator is expanded by hundreds of times. The "air pocket" system also continuously increases the surface area of the oil evaporation, and the evaporation interface is constantly updated, allowing the moisture in the oil to quickly vaporize and evaporate under low heat, high vacuum degree, large surface, and high pumping speed conditions, and be discharged from the vacuum system.

The water and gas discharged from the upper part of the vacuum separator are cooled and dehumidified twice by the cooling system, and then discharged into the air by the vacuum pump.

After vacuum vaporization and dehydration in the vacuum separator, the dry oil is pumped from negative pressure to positive pressure by the oil transfer pump. After fine filtration, the purified oil is cooled and discharged from the oil outlet, completing the entire purification process.