
In the process of sorting metal gaskets for a certain hardware industry customer, a large number of messy metal gaskets need to be sorted into different collection points according to whether the upper surface is white or coated. This stage requires a large workload, and personnel are prone to fatigue and errors, requiring a high pace. So our company has designed the following solutions for it.


Production process: 1. Using a hoist, the mixed white and coated parts are transported together onto the conveyor belt; 2. After passing through a two-stage speed conveyor belt, each piece is distributed (for partially stacked cases, it is collected and refluxed); 3. The robot picks up the filtered items one by one and loads them into the slots in the tray in order; 4. The screening and loading cycle is 24pcs/min; 5. There is a collection box at the end of the line to collect items that are missed or not picked up. This application solution can achieve the following functions: 1. Manually pour the mixed white and coated parts into the hopper of the elevator; 2. The elevator transports the mixed white and coated parts together onto the conveyor belt; 3. After passing through the primary conveyor belt, it is transported to the secondary conveyor belt; 4. The conveying speed of the secondary conveyor belt is twice that of the primary conveyor belt, which separates the white and coated parts; 5. Through visual judgment, the robot picks up the coated parts and places them one by one into the groove in order; 6. Unfiltered flows into the collection box; 7. After the robot completes the entire number of trays, the turntable switches between full and empty trays.

| Results after implementation | data |
| Reduce manpower | 3 people |
| Efficiency growth | 75% |
| takt time | >24 per minute |
| defective rate | 0 |
| floor area | 7㎡ |
| Payback Period | 2 years |

This application can also be widely used in food3CNanjing Ruiyi Intelligent Technology Co., Ltd. can customize products according to customer needs in multiple fields such as electronics, daily necessities, stationery, and hardware.

| Nanjing Ruiyi Intelligent Technology Co., Ltd |
| Address: No. 28 Fengshou Road, Dongshan Industrial Concentration Zone, Jiangning, Nanjing |
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