SMT automatic feeding machine AS-108 automatic anti mistake material recognition system is precise and efficient

SMT strip feeder is developed to meet the needs of SMT automatic production lines for fast and non-stop material replacement. It automatically detects the position of empty materials, accurately cuts, automatically docks, and connects the heads and tails of two rolls of strip with the same specifications by wrapping them with tape. This device comes with its own electrical system, is lightweight overall, has high connection accuracy, and has a machine pass rate of over 90% to 95%. After connection, it automatically collects materials and has a universal interface.

Equipment parameters:

Applicable tape range: tape width 8mm, thickness 0.25-1.2mm

Machine cycle (C/T): 8S (adjustable time)

Battery capacity: 60AH (optional)Power supply duration: over 12 hours

Reading range: one-dimensional code or two-dimensional code (optional)

Operating System: Win7

Communication expansion: can seamlessly integrate with production systems MES or SFCS

Working height: approximately 900mm

Power supply: Comes with lithium battery (equipment comes standard with 2PCS)

Empty material detection range: Components above 0201 in the imperial system can automatically detect empty materials.

Schematic diagram of material receiving effect

Equipment Function Introduction and Advantages:

1. The pre cutting mechanism cuts off excess empty materials, saving time for detecting empty materials and avoiding manual repeated handling of scissors, saving labor hours

2. The equipment is easy to operate and has a short start-up time (new employees can be trained proficiently in 15 minutes), reducing the training costs for employees. Currently, there is high employee turnover, and the dependence on employee technology is minimized

3. The equipment has high material receiving accuracy, and the material spacing between the joints can be guaranteed to be 4MM or 2MM. The suction nozzle of the surface mount machine is sucked at the center position of the component when sucking, which can improve the surface mount quality and reduce the throwing rate, and reduce the number of empty replenishment times of the surface mount machine

4. The equipment's material receiving time is more than 1-2 times faster than manual (skilled) material receiving speed, which can effectively reduce working hours and lower the labor intensity of employees

5. The improvement of equipment material quality can effectively reduce the short downtime caused by material quality and increase the equipment's utilization rate by more than 5%

Can solve the following problems for customers

Save management costs:

The pre cutting mechanism cuts off excess empty materials, saving time for detecting empty materials and avoiding manual repeated handling of scissors, saving labor hours. Combined with the MES on-board data comparison function, it can significantly reduce comparison time and errors

Reduce labor costs:

The equipment is easy to operate and has a short start-up time (new employees can be trained proficiently in 15 minutes), reducing the training costs for employees. Currently, there is high employee turnover, and the dependence on employee technology is minimized; The equipment's material receiving time is more than 1-2 times faster than manual (skilled) material receiving speed, which can effectively reduce working hours and lower the labor intensity of employees

Improve equipment rack mobility:

The improvement of equipment material receiving quality can effectively reduce the short downtime caused by material receiving quality, increase the equipment's mobilization rate by more than 5%, and achieve high material receiving accuracy. The material spacing between joints can be guaranteed to be 4MM or 2MM. The suction nozzle of the surface mounting machine is sucked at the center position of the component when sucking, which can improve the surface mounting quality and reduce the throwing rate, and reduce the number of empty replenishment times of the surface mounting machine

Comparison of equipment feeding and manual feeding effects

Contact number Miss Lu