The difference between plasma gouging and carbon arc gouging:
Carbon arc gouging is a thermal processing technique that uses the arc heat generated between a carbon rod and a workpiece to melt metal, while using compressed air to blow away the melted metal and gouge grooves on the metal.
And plasma arc gouging uses high-temperature and high-speed plasma flow to heat, melt and blow away local metal!
Both plasma arc gouging and carbon arc gouging can be used for root cleaning of metal material welds, but carbon arc gouging, which uses carbon rods, will cause a certain degree of carburization on the surface of the base material after use; Moreover, the fundamental difference between plasma arc gouging and carbon arc gouging is that plasma gouging does not require carburization. Therefore, after processing, plasma gouging can eliminate the need for subsequent decarburization layers.
The energy density of plasma arc gouging is high, the arc and heat are relatively concentrated, the arc stiffness is good, and the gouging groove is relatively neat, which is conducive to automatic or manual welding in the later stage. Guns can be used for continuous operation and can be paired with semi-automatic carts or professional swing arm carts for automated air planing, thereby improving production efficiency.
At present, manual carbon arc gouging is mainly used for cleaning the roots of stainless steel materials. There are two situations where carbon arc gouging is not easy to use: one is ultra-low carbon stainless steel in contact with strong corrosive media, and the other is high-strength alloy steel thick plates that are highly sensitive to cold cracks. This is because using carbon arc gouging will result in strong carburization on the surface of the material. In order to avoid the adverse effects of carburization on welding, the carburized layer must be polished off with tools before welding.
Therefore, the superiority and promotion scope of plasma air gouging are highly commendable, and this technology will play a pivotal role in the field of root cleaning in the future!
The LGK-100J and LGK-130J series plasma arc equipment produced by Changzhou Haibeide CNC Machinery Co., Ltd. can have three functions: manual cutting, CNC cutting, and plasma air planing. It adopts high-frequency arc ignition technology and the current output ranges from 30A to 130A. When the 100A machine current is 80A, it can meet continuous work all day long, and when the 130A machine current is 110A, it can meet continuous work all day long!
Ionic air gouging can be carried out using other mixed gases such as air, nitrogen, argon/hydrogen, etc. The mixture of argon and hydrogen can provide clean, bright, and smooth grooves on the surface of stainless steel materials, which can increase the removal efficiency of metals without forming inclusions on the metal surface, and the planing speed is also fast. Plasma gouging can completely perform gouging and root cleaning on non-ferrous metals such as stainless steel, and it is easier to achieve automation after root cleaning than carbon arc gouging. The use of plasma arc cutting machine for stainless steel planing avoids the problem of carburizing of steel body caused by conventional carbon arc gas planing. After root cleaning, the surface does not need to be polished and can be directly welded, which can significantly improve work efficiency and welding quality.
The LGK-100J and LGK-130J series plasma arc equipment produced by Changzhou Haibeide CNC Machinery Co., Ltd. can have three functions: manual cutting, CNC cutting, and plasma air planing. It adopts high-frequency arc ignition technology and the current output ranges from 30A to 130A. When the 100A machine current is 80A, it can meet continuous work all day long, and when the 100A machine current is 100A, it can meet continuous work all day long! (Customizable models with 100% temporary load capacity)
Plasma gouging can be carried out using other mixed gases such as air, nitrogen, argon/hydrogen, etc. The mixture of argon and hydrogen can provide clean, bright, and smooth grooves on the surface of stainless steel materials, which can increase the removal efficiency of metals without forming inclusions on the metal surface, and the planing speed is also fast. Plasma gouging can completely perform gouging and root cleaning on non-ferrous metals such as stainless steel, and it is easier to achieve automation after root cleaning than carbon arc gouging. The use of plasma arc cutting machine for stainless steel planing avoids the problem of carburizing of steel body caused by conventional carbon arc gas planing. After root cleaning, the surface does not need to be polished and can be directly welded, which can significantly improve work efficiency and welding quality.
1. Input voltage: three-phase 380V; frequency: 50/60Hz; temporary load rate: 80-100%;
2. The device is lightweight, easy to carry, stable, reliable, and easy to maintain!
3. The input current and power consumption are two-thirds of the old-fashioned plasma of ordinary transformers, saving energy!45 4. The rated output current is infinitely adjustable from 30A-130A, suitable for various thicknesses of plates!
5. Cooling method for cutting gun: Compressed air cooling! Can be equipped with a water mist cutting gun to achieve stainless steel cutting without oxidation layer!
6. Cutting thickness range: Maximum cutting thickness for carbon steel, cast iron, stainless steel:
mm, Depending on the model!
7. Power supply form: electronic inverter technology;
8. The equipment has protection and indication functions for overheating, insufficient air pressure, and phase loss;
9. The cutting torch comes in two types: straight handle and curved handle, making it easy for users to switch between manual and semi-automatic cutting! Please specify which type of cutting gun is needed when placing an order 10. Non contact cutting ensures that the nozzle is not damaged and the success rate of arc initiation is 100%; Simultaneously possessing excellent arc maintenance function;11. IGBT has a reverse breakdown voltage of 3000V and a good current suppression coil to prevent the backflow of arc voltage!12.
The electrode is made of hafnium wire imported from the United States and processed by CNC lathe. The arc energy is concentrated, the cutting gap is small, and the verticality is good! Imported products produced by our company
Plasma cutting machine accessories For the same type of hafnium wire!
Other performance: 1.
The equipment can automatically cut off the power supply of the control part of the equipment in case of insufficient air pressure, ensuring that the pressure for normal use of the equipment is 0.35-0.5Mpa. 2.
The control board has the functions of early air supply and delayed air shut-off, ensuring that the cutting gun accessories can receive sufficient cooling! 3.
Some models have gas detection switches on the front panel, which can timely check whether the gas pressure of the equipment can meet the cutting needs and avoid affecting the performance of the equipment due to insufficient air pressure. 4.
It can be paired with semi-automatic small cars or small CNC cutting machines for semi-automatic or fully automatic CNC cutting. 5.
The standard length of the cutting gun cable is 7 meters, which can be extended according to requirements (additional cost)!
6. |
Suitable for cutting with CNC machines, the equipment is equipped with an arc voltage output interface specifically designed for CNC use! |
Changzhou Haibeide CNC Machinery Co., Ltd. LGK-80/100/130 configuration list (see random packing list) |
Name/Model/Unit |
|
LGK-80 |
LGK-100 |
1 |
1 |
1 |
7LGK-130 |
host |
1 |
1 |
1 |
tower |
Rice air planer gun |
2 |
2 |
2 |
cover |
case |
5 |
5 |
5 |
only |
electrode |
5 |
5 |
5 |
only |
spray nozzle |
1 |
1 |
1 |
only |
sunglasses |
1 |
1 |
1 |
assistant |
instructions |
1 |
1 |
1 |
share |
Certificate of conformity, warranty card |
1 |
1 |
1 |
share packing list
share |
II |
Main technical parameters of the equipment |
Name/Model/Tianzhuo |
|
LGK-80 |
LGK-100 |
LGK-130Power supply voltage/frequency |
||
V/Hz |
3-380V |
13.6 |
14.5 |
20.5 |
±10% 50/60Hz |
Rated Input Capacity |
20.7 |
22 |
31 |
KVA |
input current |
0.95 |
0.95 |
0.95 |
A |
Power factor |
80 |
100 |
130 |
--- |
output current |
112 |
120 |
135 |
A |
rated output voltage |
200 |
200 |
200 |
V |
Gas consumption |
40L/min |
40Rated temporary load rate |
40% |
℃/80% |
℃/80% |
280 |
285 |
315 |
℃/80% |
Output no-load voltage |
V |
Current range |
A |
30-80 |
30-100 |
15 |
20 |
25 |
30-130 |
Quality cutting thickness |
25 |
30 |
45 |
mm |
Ultimate cutting thickness |
mm |
Using Ionic Gas |
--- |
compressed air |
compressed air |
compressed air |
air pressure |
Mpa |
0.4-0.5 |
0.4-0.5 |
0.4-0.5 |
Insulation level |
--- |
F |
F |
F |
degrees of protection provided by enclosure |
--- |
IP21S |
IP21S |
IP21S |
Torch cooling method |
--- |
air |
air |
air |
Arc ignition method |
--- |
high frequency |
high frequency |
high frequency |
External dimensions |
L-W-H |
460*210*330 |
490*205*535 |
15 |
35 |
40 |
