Industrial coating thickness gauge is a measuring instrument that uses photothermal method to automatically measure coating thickness in industrial production process. It has the characteristics of non-destructive and non-contact. It combines OPTISENSE's years of rich experience in manufacturing reliable and durable coating thickness monitoring components with unparalleled small sensor probes that can be flexibly used. The standard based on photothermal measurement complies with the European standard DIN EN 15042-2 and is suitable for measuring dry, wet film, and powder coatings, such as organic solvent coatings, water-based coatings, powder coatings, and glazes on various substrates (such as metals, rubber, or ceramics).

The most prominent advantage of industrial coating thickness gauges is their lightweight sensor probe, which weighs only 100g. By using standardized fixtures or robots, they can be easily integrated into production lines. In the early stages of production - after direct coating, using it will identify any process deviations, thereby helping to prevent rework and unnecessary material rejection.

The industrial coating thickness gauge can complete the measurement of stationary samples during a stop and go process.

The clear OpiSenen user software allows real-time observation of coating thickness during automatic operation and real-time transmission of measurement values to existing process controls. In addition, the OpiSenen user software allows manual use of measuring devices, such as detecting new material samples.

As an optional option, industrial coating thickness gauges can also be used through QDAS ® Control the port for control.

This allows the database to record feature-based measurement data to achieve the highest quality assurance requirements. Unlike old photoelectric measuring equipment, the industrial coating thickness gauge uses OptiSense's laser technology (LARES) ® - technology）。 This makes it an eye safe optical measurement device that can operate without technical protection measures.

According to the specific requirements of the customer, we provide measuring equipment equipped with different optical components to achieve different measurement areas and distances. For example, studying rough surfaces - ideally with a large measurement area; For small structures, a smaller measurement area is more suitable.

Configuration List

Measurement probe with communication connection cable
Data processing terminal
Ethernet cable
Software (CD)
Operation Manual
Digital IO module
Laser reference standard

Optional Accessories

User customized special work curve
QDAS control port
Measurement probe bracket

Further products

In the coating thickness gauge series, we also offer a convenient coating thickness gauge - automatic type as an affordable entry-level product or for mobile use, which can quickly perform quality control.