1. equipmentSummary:

This equipment uses pure water, cleaning agents, etc. to clean dust particles and oil stains on the end cover of the motor housing; Adopting a through cleaning method; This device is equipped with a spray system, an ultrasonic system, a circulating filtration system, a rinsing system, a circulating sub tank, a conveying device, an air cutting system, a drying system, and other main structures. The spray/ultrasonic cleaning equipment adopts the KAIJO technology ultrasonic system from Japan for cleaning. The ultrasonic output moves periodically in the washing solution, and the ultrasonic power is strong and even, avoiding the phenomenon of cleaning dead corners caused by uneven ultrasonic output. The program of this machine is an open device, and each function can be independently selected; There is a level password management system for operation, which is divided into operator/process technician/administrator. The operator can only operate the equipment function by selecting the corresponding program, the process technician can modify and set the process parameters, and the administrator can set all the parameters that can be set for the equipment.

Overall appearance of the motor end cover through type ultrasonic high-pressure spray cleaning machine

2. Design principle:

This device utilizes cleaning agentsDIWater is used as a cleaning medium in sprays, ultrasonics, and detergentsThe promotion of physical and chemical reactions, local high temperature and pressure, and stirring effects, as well as the generation of free radicals in cleaning solutions(Emptiness)To achieve separation and promote the detachment of dirt or particles from the surface of the cleaning material, thereby achieving the purpose of cleaning,After cleaning, perform air cutting and drying on the workpiece; Then it is manually transferred to the next process.

Motor end cover through type ultrasonic high-pressure spray cleaning machine drying section

3. Process flow (cleaning process):

Process: Up material

process1Spray cleaning,0.6-0.8MpaCleaning temperature, room temperature~Adjustable at 60 ℃

process2：ultrasonic wavepremium wash28KHZCleaning temperature, room temperature~Adjustable at 60 ℃

process3Spray rinsing,0.3~0.5MpaCleaning temperature, room temperature~Adjustable at 70 ℃

process4Wind knife cutting water

process5Hot air drying,

Motor end cover through type ultrasonic high-pressure spray cleaning machine, high-pressure spray water pump

4. Basic equipmentSpecifications:

1)Name of cleaning material:Motor housingcomponent

2)pollutant:Dust particles, oil stains.

3)workpiecesize:Attachment List

4)canWeight of laundry:

5)Device power:85KW

6)Equipment usage environment: temperature10-30 ℃, humidity: ≤ 80%,

7)Power supply voltage:AC380VAC ， 3-phase 5-wire

8) AIR/N2:0.4Mpa 以上

Motor end cover through type ultrasonic high-pressure spray cleaning machine mesh belt transmission system

5. Device Function

5-1) Wash the object thoroughly

Workpiece specifications:Motor housing

Workpiece weight:≤10KG

Workpiece Material: Metal

Workpiece shape：squareform

filth dye Object:Dust particles, oil stains

5-2) Device capability

Qing wash Quantity: Through type cleaning

Conveyor speed:0.3~0.6m/minFrequency conversion adjustable

5-3) Control system

Control method:PLC+human-machine interface

Workpiece transportation: manual loading and unloading of materials

Function control: Open programming, each function can be independently selected

5-4) Workpiece transportation

Transport direction: Leftenterrightgo out

Material handling method: manual

5-5) Safety device (interlock control)

Insufficient liquid level in the tank: Cleaning stops and an audible and visual alarm is triggered

Cleaning stops and emits sound and light alarms

Overload of circulation pump: circulation stops and sound and light alarm is issued

Leakage: Main power supply tripped

Electric control box of motor end cover through type ultrasonic high-pressure spray cleaning machine

6. Equipment functional component specifications:

Overall external of the equipmentStainless steel sealing plate, front partSet up observation doors for easy maintenance and operation; The front and lower parts of the equipment are open, and the rear part of the equipment is a double door

6－１）equipmentOverall dimensions:about5500mm×1550mm×1600mm(L×W×H)

6－2）equipmentChassis, frame, loading platform:

equipmentchassis: 60*40 A3material

Equipment framework:50*50 A3square tube

Loading platform: Conveyor section size:L600*W500*H1100