Milk packaging automation production line

withThe rise of "Industry 4.0" and "Made in China 2025",upHailujia Automation Technology Co., Ltd. provides China's manufacturing industry with internationally synchronized technical service solutions with excellent products and reasonable prices，Engineer from LujiaThey have started to experiment with the reform and upgrading of production lines and equipment. The emergence of non-standard equipment suppliers and integrated service providers has thus entered the vision of major enterprises.

It can be inferred that the fundamental origin lies in the demand of end customers. In addition, with the continuous increase in labor costs and the increasing diversity of consumer demands, more and more enterprises are paying more attention to factory automation production, which also brings greater development opportunities for manufacturing non-standard automation companies.

So what is non-standard automationWhat are the processes for developing non-standard automation equipment?

What is non-standard automation?

As the name suggests, non-standard automation refers to customized non-standard automation equipment based on customer needs. Also belonging to the field of automation, the function is to design and customize automated mechanical equipment according to the process requirements of enterprise usersIt is easy to operate, flexible, and versatile. Its functions can be added according to user requirements, and there is a lot of room for change.

Development process of non-standard automation equipment

1. Project Manager

Responsible for the progress of the entire project, organizing and coordinating the team to complete the overall work tasks, and effectively communicating with the main responsible personnel of the client regarding project implementation and other management work.

2. Electrical Engineer

Fully automatic labeling machine, intelligent detection equipmentElectrical drawing design, preparation of electrical procurement list, program design includingPLC、 Communicate with suppliers on technical issues related to upper computer, touch screen, etc., guide electrical installation personnel in installation, equipment debugging, technical document preparation, etc.

3. Mechanical Engineer

Mechanical drawing design, preparation of mechanical procurement list, communication with suppliers on technical issues, guidance for mechanical installation personnel on installation, equipment debugging, technical document preparation, etc.

4Procurement

Procure electrical components and mechanical standard parts according to the procurement list, manage procurement contracts, and communicate with engineers regarding the procurement cycle and substitute products.

5Electrical installation worker

Install electrical components and wiring according to electrical drawings, communicate with electrical engineers immediately if there are any problems, assist electrical engineers in verifying equipment signals and completing debugging.

6Mechanical installers

Install the mechanical structure of the equipment according to the mechanical drawings, communicate with the mechanical engineer immediately if there are any problems, and assist the mechanical engineer in debugging the equipment. From the flowchart, we know that a non-standard specialized machine or a non-standard automated production line first establishes an automation plan based on the production process, and then implements specific design, installation, and debugging work. Therefore, the determination of the non-standard automation equipment plan is crucial. Once the plan is incorrect, the subsequent work is futile.

Of course, the work of other participants is also very important. It can be seen that every aspect of manufacturing non-standard automation equipment is crucial, and the so-called details determine success or failure.

Most of the enterprises in our country that provide this service are small and medium-sized enterprises, and they are mostly engaged in homogeneous competition. Compared with developed countries, the overall level is higherThe gap is 10-20 years, and the core application technology is basically monopolized by foreign countries. Because the technical threshold of this industry is relatively high, compared to standardized equipment manufacturers, the skills required for practitioners to master are relatively complex and have poor universality. So it's not easy to do this job, it involves many aspects such as design, production, installation, on-site debugging, and after-sales service. But if immersed in dyeing for many years and accumulated rich experience in design and technical application, there is still a great market advantage compared to standardized equipment design engineers.

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