Introduction to vibration plate ultrasonic cleaning machine equipment:
1、 Characteristics of vibrating plate ultrasonic cleaning machine:
1The ultrasonic vibration board consists of two parts: the vibration board and the ultrasonic generator. It adopts a split structure, and the vibration board and the ultrasonic generator are connected by a high-frequency wire with a socket. It is easy to use and maintain, and is generally divided into input and wall mounted types;
2The shock plate adopts a fully stainless steel structure that is resistant to alkali and acid, and the surface of the shock plate is plated with hard chromium. The ultrasonic transducer adopts high-quality and high-performance products, with high electroacoustic conversion efficiency, good cleaning effect, high cleanliness, and consistent cleanliness of all workpieces;
3Flexible installation and layout, the ultrasonic radiation surface can be arranged on the bottom, side or top of the cleaning tank as needed, without the need for manual contact with the cleaning solution, environmentally friendly, scientific, safe and reliable;
4It can clean deep holes, fine seams, and concealed parts of workpieces, without damaging the surface of the workpiece. The cleaning speed is fast, replacing manual scrubbing and improving production efficiency;
5When the standard model of ultrasonic cleaning machine is not suitable for a specific working environment, special specifications can be customized, or an input type vibration plate device can be used to retrofit it into an ultrasonic cleaning machine, which can save equipment costs, work site and labor, and achieve cleaning effects;
6Ultrasonic shock plates can be customized according to customer requirements. Ultrasonic shock plates are suitable for cleaning electroplated parts, clock parts, hardware and mechanical parts, polyester filter cartridges, semiconductor silicon wafers, tools, lenses, eyeglass frames, jewelry, jewelry, glass, utensils and other industries. Their application fields are very wide. It can also be used for cleaning, dispersing, decomposing, emulsifying, etc.
2、 Ultrasonic cleaning machine vibration plate standard specifications and dimensions:
| Product Model | Number of ultrasonic oscillators | Ultrasonic power | Inner groove specifications and dimensions | ultrasonic frequency |
| KM-1002P | 2piece | 100W | 200*100*95mm | 28/33/40KHz |
| KM-1004P | 4piece | 200W | 200*200*95mm | 28/33/40KHz |
| KM-1006P | 6piece | 300W | 250*200*95mm | 28/33/40KHz |
| KM-1012P | 12piece | 600W | 300*250*95mm | 28/33/40KHz |
| KM-1018P | 18piece | 900W | 400*300*95mm | 28/33/40KHz |
| KM-1024P | 24piece | 1200W | 450*320*95mm | 28/33/40KHz |
| KM-1030P | 30piece | 1500W | 500*350*95mm | 28/33/40KHz |
| KM-1036P | 36piece | 1800W | 500*450*95mm | 28/33/40KHz |
| KM-1048P | 48piece | 2400W | 600*500*95mm | 28/33/40KHz |
We can also customize ultrasonic vibration plates of different specifications and sizes according to our needs, and choose from input type, wall mounted, assembly line specific equipment, etc.
3、 Working principle of ultrasonic cleaning machine:
The Kemeng ultrasonic cleaning machine mainly converts the sound energy of the power ultrasonic frequency source into mechanical vibration through a transducer, and radiates the cleaning solution in the tank to the ultrasonic waves by cleaning the tank wall. Due to the radiation of ultrasonic waves, microbubbles in the liquid inside the tank can maintain vibration under the action of sound waves.
When the sound pressure or intensity reaches a certain level of pressure, bubbles will rapidly expand and then suddenly close. During this process, a shock wave is generated at the moment when the bubble closes, causing a disturbance around the bubble1012-1013paThe pressure and local temperature regulation generated by this ultrasonic cavitation can destroy insoluble pollutants and cause them to differentiate into solutions. The direct and repeated impact of steam type cavitation on the pollutants. The cleaning solution is compressed and stretched under the action of ultrasound, forming bubbles. Countless fine and dense bubbles burst under the action of the sound field, producing impact. This phenomenon is called cavitation.
Ultrasonic cleaning machine is a device that utilizes the cavitation phenomenon of ultrasound in liquid, interacts with the surface of the workpiece being cleaned, and uses appropriate cleaning solution to clean the gaps, small holes, and inner cavities that cannot be solved by manual cleaning, achieving the desired cleaning effect.
4、 Industry and scope of application of Kemeng ultrasound:
1The electronic and electrical ultrasonic cleaning machine mainly cleans solder, oil stains, rosin, preservatives, paraffin, oxides, rust, etc. on switches, integrated circuits, electronic circuit boards, semiconductor components, silicon wafers, quartz crystals, magnetic heads, magnetic tapes, optical discs, optical fibers, relays, capacitors, alarms, storage devices, LCD displays, and hard disk components;
2The precious metal ultrasonic cleaning machine is mainly used to clean coatings, paints, composites, abrasives, grinding oils, chips, chip oils, grease, hand dirt, oxides, etc. of jewelry, ornaments, necklaces, jade objects, watches, glasses, glass ceramics, etc;
3Ultrasonic cleaning machines in the automotive industry mainly clean grease, preservatives, plastic residues, grinding abrasives, graphite, filters, etc. on engine, valves, ignition plugs, fuel pumps, fuel tanks, battery electrodes, piston rings, machine control panel parts;
4The aerospace ultrasonic cleaning machine mainly cleans oxides, dust, chips, rust, carbon, scale, etc. on fuel filters, flow control equipment, gyroscopes, artificial satellites, and aviation hydraulic systems;
5Ultrasonic cleaning machines in the electroplating industry mainly clean metal structural components such as vernier calipers, fixtures, eyeglass frames, surgical instruments, dental tools, hardware, clock parts, fishing gear accessories, etc. before plating to remove oil stains, rust, phosphides, etc;
6The printing and textile ultrasonic cleaning machine mainly cleans the micro hole cleaning, ink stains, fingerprints, oil, dyes, etc. of the rotary machine, spinneret, and polyester filter element;
7Ultrasonic cleaning machines in the power industry mainly clean ink, oil, dust, rust, etc. on street lamps, power meters, light bulbs, electric machines, insulators, etc;
8Vacuum ion coating ultrasonic equipment mainly cleans lenses, resin sheets, glass, lighting fixtures, arts and crafts before coating, as well as oil stains, fingerprints, dust, oxides, etc;
9The ultrasonic cleaning machine for medical devices mainly cleans the blood, gel, fingerprint, food residue, protein and other medical ultrasonic cleaning machines on syringes, pipettes, glass containers, cardiac pacemakers, esophagoscopes, rectal scopes, directional mirrors, artificial organs, etc;
10The precision mechanical ultrasonic cleaning machine mainly cleans abrasives, iron filings, rust inhibitors, composites, cooling oils, polishing, oxides, etc. on lead screws, nozzles, gears, springs, bearings, lead frames, maintenance machinery, fully enclosed compressors, heat exchangers, precision valves, etc;
11TheSMTThe suction nozzle ultrasonic cleaning machine mainly cleansSMTSuction nozzle;
12Ultrasonic waves in the rubber industry can clean gloves, belts, tires, and surgical rubber gloves; Fingerprints, dust, dyes, preservatives, ink stains, plastic residues, rubber residues;
13The motor rotor cleaning equipment is mainly used for cleaning and treating oil stains, debris, oxides, etc. after the stamping of the motor rotor.
