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Integrated chiller unit for beverage factories
1. The high-efficiency and energy-saving refrigeration system is perfectly matched, with a total energy efficiency of 6.0 and the application of varia
Product details
Product details configuration
Screw compressor+frequency conversion technology
Selecting Hanzhong brand semi enclosed twin-screw compressor, the compressor adopts cast iron shell, forged steel rotor, SKF bearings, which are efficient, energy-saving, durable, and have a long service life
By adopting onboard variable frequency drive technology and selecting Danfoss brand variable frequency drives, the energy efficiency of the chiller unit has been significantly improved under partial load conditions. The comprehensive partial load performance (IPLV) can reach around 10.0, and the energy-saving effect is significant
By adopting onboard variable frequency drive technology and selecting Danfoss brand variable frequency drives, the energy efficiency of the chiller unit has been significantly improved under partial load conditions. The comprehensive partial load performance (IPLV) can reach around 10.0, and the energy-saving effect is significant
shell and-tube evaporator
The evaporator adopts a full liquid or falling film design, with refrigerant flowing through the shell side and water flowing through the tube side. The copper tube adopts 1.1mm thick copper heat exchange tube, ensuring that all products meet the high requirements of high efficiency, energy saving, safety, strong anti pollution ability, and durability
finned cooler
The fins are made of hydrophilic corrugated aluminum sheets, with a reasonable arrangement of copper pipes and a 'V' - shaped installation to improve heat transfer efficiency and reduce fan noise. Copper pipes and aluminum fins are tightly mechanically expanded, resulting in high performance and stable heat transfer. Adopting an external rotor axial flow fan, it has low noise, high airflow, high efficiency, and sufficient dynamic pressure
Heat recovery device
The condensation heat of the chiller unit (usually discharged into the atmosphere through the cooling tower) is recovered and effectively utilized. With the heat recovery cycle, the heat absorbed during refrigeration can be transported to the areas of the building that require hot water through heat recovery. During the cooling season, hot water above 50 ℃ can be provided for free
Human machine interface and control center
Adopting advanced and highly integrated PLC integrated controller, fully automatic operation, can be connected to Modbs upper computer system, 10 inch full-color human-machine interaction interface, simple operation, equipment operation data, fault display and solutions are clear at a glance, and can be connected to operation service system
IoT cloud service platform (remote control)
Equipped with advanced IoT cloud service platform, remote control can be achieved through mobile APP, real-time display of unit operation data, providing SMS pre alarm function, completely eliminating the need for on-site personnel duty, greatly reducing personnel costs
Customer Case
New Hope Baidi Dairy
Shanghai Yanzhong Beverage Co., Ltd
Hangzhou Qingzheng Biotechnology Co., Ltd
More cases
Advantages of Stellar Seasons
20 Technology Sedimentation Casting Fine Star Seasons
20 years of production and manufacturing experience, 3 major production bases, 50000 square meters of production plants, fully automated production lines, national calibration and testing system, 108 production processes with strict quality control management to ensure that the quality of each product meets national quality standards
40 patented technologies save 30% energy
Jointly established a refrigeration system project design and research institute with the University of Science and Technology of China, with 4000 industry solution experiences, over 40 patented technologies, and energy savings of over 30% in operation
Professional technical team provides free solution design
A technical team of 20 people provides free targeted overall solutions for different enterprise project situations. According to enterprise needs, customized and reliable systems can be provided to safeguard enterprise production
Double after-sales service guarantee solves worries
7 × 24-hour after-sales service team, IoT mobile APP remote monitoring system, providing fault warning function to reduce the impact of equipment failure, lifetime warranty, and helping enterprise development
| Technical parameters of chillers used in the beverage industry | |||||||||
| type number 40STD-Model | F100WS4 | F140WS4 | F190WS4 | F260WS4 | |||||
| F100WSB4 | F140WSB4 | F190WSB4 | F260WSB4 | ||||||
| refrigerant Refrigerant | R22 | R404A | R22 | R404A | R22 | R404A | R22 | R404A | |
| Nominal Refrigerating Capacity Rated cooling capacity |
×1000 kcAHl/h | 87.6 | 57.4 | 121.8 | 80.4 | 161.5 | 106.2 | 220.7 | 147.3 |
| kW | 102 | 67 | 142 | 93 | 188 | 123 | 257 | 171 | |
| USRT | 29.0 | 19.0 | 40.3 | 26.6 | 53.4 | 35.1 | 73.0 | 48.7 | |
| input powerInput Power | kW | 21.2 | 13.6 | 28.6 | 17.8 | 36.2 | 22.2 | 49.8 | 32.3 |
| Unit operating current Cpmp. current (A) | 37.2 | 26.9 | 50.1 | 35.5 | 64.6 | 46.1 | 87.5 | 62 | |
| electricity source Power supply | 3φ-380V-50Hz | ||||||||
| protective device Protection Device | Reverse phase protection, phase loss protection, overcurrent protection, exhaust temperature protection, high and low voltage protection, low temperature protection, reserved water flow protection interface Phase Peversion Protection、Phase Lack Protection、Overload Current Protection、The Reserved Water Protection Interface |
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| 制冷回路 Number of refrigeration circuits | 1 | 1 | 1 | 1 | |||||
| Energy control% Capacity control | 0，66，100 | 0，50，75，100 | |||||||
| Refrigerant Charge Refrigerant Charge(kg) |
23 | 17 | 32 | 24 | 41 | 31 | 54 | 41 | |
| Condenser | Shell and Tube Type | ||||||||
| condenser Condenser |
Import and export pipe diameter Dia. Ov Pipe(inch) | 2″ | 2-1/2″ | 3″ | 3″ | ||||
| Maximum pressure on the water side Water Side Max Pressure (Mpa) | 1 | ||||||||
| Cooling water flow rate CoolingWater Folw (m3/h) |
21.2 |
13.8 |
29.3 | 19.1 | 38.5 | 25.0 | 52.7 | 35.0 | |
| Water pressure drop Pressure drop(Kpa) | 41 | 41 | 47 | 47 | 45 | 45 | 53 | 53 | |
| Evaporator | Full liquid Flooded Type | ||||||||
| evaporator Evaporator |
Import and export pipe diameter Dia. Ov Pipe(inch) | 2″ | 2-1/2″ | 3″ | 3″ | ||||
| Maximum pressure on the water side Water Side Max Pressure (Mpa) | 1 | ||||||||
| Frozen water flow rate Chilled Water Folw (m3/h) |
17.5 | 11.5 | 24.4 | 16.1 | 32.3 | 21.2 | 44.1 | 29.5 | |
| Water pressure drop Pressure drop(Kpa) | 68 | 65 | 70 | 68 | 69 | 65 | 70 | 68 | |
| Running noise Running noise dB(AH) | 70 | 70 | 71 | 73 | |||||
| Total weight Total Weight(kg) | 1020 | 1060 | 1250 | 1400 | |||||
| operating weight Runnig weight(kg) | 1130 | 1170 | 1410 | 1580 | |||||
| Heat recovery technical parameters Reclaimed Data | |||||||||
| Refrigerant Charge Refrigerant Charge(kg) | 26 | 20 | 35 | 27 | 44 | 34 | 57 | 44 | |
| Heat recovery capacity Heaet Reciaimed Volume |
×1000 kcAHl/h | 27.5 | 17.3 | 38.2 | 24.1 | 50.7 | 31.8 | 69.2 | 44.3 |
| kW | 32 | 20 | 44 | 28 | 59 | 37 | 81 | 52 | |
| USRT | 9.1 | 5.7 | 12.6 | 8.0 | 16.8 | 10.5 | 22.9 | 14.7 | |
| Heat recovery device Heat Recoverer |
Import and export pipe diameter Dia. Ov Pipe(inch) | 1″ | 1-1/2″ | 1-1/2″ | 1-1/2″ | ||||
| Maximum pressure on the water side Water Side Max Pressure (Mpa) |
1 | ||||||||
| Sanitary hot water flow rate Reclaimed Water Flow(m3/h) |
5.5 | 23.53 | 7.6 | 4.8 | 10.1 | 6.4 | 13.8 | 8.9 | |
| Water pressure drop Pressure drop(Kpa) | 21 | 21 | 24 | 24 | 23 | 23 | 28 | 28 | |
| Total weight Total Weight(kg) | 1020 | 1070 | 1060 | 1110 | 1250 | 1300 | 1400 | 1450 | |
| operating weight Runnig weight(kg) | 1130 | 1200 | 1170 | 1230 | 1410 | 1460 | 1580 | 1630 | |
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Note:
1.Nominal cooling capacity benchmark, evaporator inlet water temperature12℃/7℃, inlet and outlet water temperature of condenser30℃/35℃； Dirt coefficient 0.088 ㎡·℃/kW;
2.Temperature range of frozen water:5℃-20℃
3.Cooling water temperature range:15℃-40℃
4.The specifications and playability dimensions may change without prior notice due to product improvements.
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