Blue Lingtong TechnologyhardwareERP+MESsystemIntroduction
The hardware industry has obvious characteristics such as single materials, diverse processes, and color changes. The management status of most hardware enterprises still remains at the stage of relying on manual management and experience decision-making. How to make decisions more reasonable and scientific, how to better cooperate between production and sales, warehouse, procurement, and finance, how to produce in an orderly manner according to the plan, in order to improve the delivery ability and customer satisfaction of enterprises to customer orders, and how to quickly respond to the constantly changing needs of the marketERP+MESBased on the characteristics of the hardware industry and years of project implementation experience, a comprehensive industry solution has been developed, covering sales, procurement, production, warehousing, finance, cost, personnel and wages.
The system includes an overview of engineering order management（BOM）Cost accounting, customer order management, production planning, procurement planning, purchase order management, material warehousing, production material requisition, production process, process outsourcing, quality inspection form, employee piece rate assessment, finished product warehouse, sales order, financial accounts receivable and payable, and report analysis. Make production progress the core of management.Especially for parts processing enterprises, they require a highly industry-specific ERP+MES system (parts processing and production ERP system, parts processing and production ERP software, parts processing ERP, parts processing ERP system, parts processing ERP software) to help and guide them to work in an orderly and efficient manner.
Case analysis:
1、Dongguan Chang'anX X XHardware Products Factory
A Hong Kong funded enterprise was established in80In the era, in96Established a factory in Dongguan in the year, with500Multiple employees with hundreds of mechanical equipment, including stamping machines, hydraulic presses, lathes, wire cutting machines, spark machines, and computer numerical control milling machines(CNC)Wait. Specializing in the production of watch cases, watch blanks, watch bottoms, and jewelry (made of stainless steel)&Titanium, aluminum phone cases, slingshot pieces, jewelry buckles, stainless steel face shields, and various electronic product accessories. For a long time, I have suffered from management confusion, mainly manifested in changes in engineering data, errors in material procurement, slow procurement lead times, ordinary production and processing errors, difficulty in controlling outsourcing progress (acceptance, repair, loss reporting, and embryo repair), vague piece rate data for employees, difficulty in assembling finished product kits and accessories, chaotic warehouse management, and difficulty in controlling order production progress. The above reasons seriously affect the delivery time of customer orders. I have continuously used several major brands in Taiwan and ChinaERPAll ended in failure. After understanding the usage of peersERP,2012year8Yue signed an agreement with Shenzhen LanLingTong Technology to purchase the 'New Blueprint'ERP》HardwareERPSolution. Blue Lingtong Technology has dispatched industry veteransERPAdvisor Mr. Zeng is the leaderERPImplementation team. After the implementation team entered, a comprehensive and detailed investigation was conducted on the sources of enterprise orders, procurement processes, engineering departments, warehouses, and production lines. A targeted process optimization plan was then developed and received recognition and support from leaders of various departments.
ERPThe project launch work is arduous, requiring relevant personnel to code and name each finished product, accessory, and raw material, and affecting changes in their work habits and job function adjustments. Here, our consultants have done a lot of ideological work and have also received support and cooperation from relevant department leaders.
After nearly two and a half months of adjustment,ERPThe system was successfully launched. In the customer follow-up, the CEO of the factory andPMCThe supervisor said that work has become much easier now, and it seems that everyone's breathing has become much smoother.
2Guangzhou Yahuangda Hardware Products Factory
Hardware luggage accessoriesERPSolution
Main production process flow:
Including tags, buckles, locks, dog buckles, zipper tags, twisting, belt buckles, needle bucklesDBuckle, Goose Dan Buckle, Square Buckle, Pull Heart Buckle, Needle Tube Buckle, Light Bulb Buckle, Japanese Character Buckle, Triangle Buckle, Needle Roller Buckle, Climbing Hook, Nameplate, Hanging Tag, Pull Tag, Shoulder Strap Buckle, Bracelet, Hanging Ear, Corner Guard, Rope Buckle Plastic Steel, Triangle Buckle, Commercial Label, Zipper Label……
Management difficulties:
1More colors, more craftsmanship, and more accessories.
AThe same product has multiple colors, which are specified by the customer and often change, such as different plating colors;
BAfter each process, inventory is formed, such as forming embryos after die-casting and being able to be stored after polishing;
CThe coding of a multi piece set is a challenge, as it consists of several accessories such as twisting and locking, some of which can also be used on other products.
DHow to carry out standardized coding that can meet the management needs of the production process, make operations more convenient, and ensure the speed of system operation is the key to the successful implementation of the system, which is also the case for most general applicationsERPThe more difficult part to handle.
2Process remainder control
ALack of unified process standard residue management for each product.
BWhen placing an order, it is impossible to determine all the processes, and there may be a need to add or modify processes during the production process. For example, determining the next process based on whether there is a blank edge in the die casting increases the difficulty of remainder control.
CDuring die casting, multiple orders will be merged and die cast together, and they will be processed separately during electroplating, making the remainder control more flexible.
DProcess remainder(Planned loss rate)Difficult to control, usually determined by the workshop itself, resulting in excessive wear and tear or increased inventory.
3Change the order andPODetailed progress requirements
AThe customer prepares the embryo first and determines the color before electroplating.
BThere are followersPOThe management requirements for the number need to be known during the production processPOThe progress.
CWhen shipping, there may be a need to adjust the order, and a certainPOSend the finished product of the number to anotherPONumber of shipments.
4Multi process outsourcing
AThe common process is electroplating outsourcing, and there is a dedicated department to follow up on the progress of electroplating.
BThe production tasks of each workshop can be temporarily outsourced during the processing, such as die-casting and polishing.
CThe process of the same order can be outsourced to multiple external manufacturers for processing.
DThere are various methods such as outsourcing processes and outsourcing inventory. For example, outsourcing processes directly without storing them during electroplating, as well as the management method of first entering the black embryo warehouse and then outsourcing.
5TheBOMSingle is relatively weak
AMost companies lack understanding of their productsBOMConduct file management.
BThere will be morePOSimultaneously merging materials, such as ejector pins or negatives, and using fixed quotas for material requisition have become management difficulties.
CTheBOMThe workload of single preparation is large, and the final productionBOMWith formulaBOMThere may be differences, such as those provided by the technical departmentBOMLocal adjustments may be made in the production department. How to handle these abnormal changes wellERPApplication difficulties.
6Price management issues
AThe piece count method varies in each workshop, for example, in die-casting workshops, it is generally calculated based on modulus. The counting methods for polishing and packaging are different, with both group counting and individual counting.
BThe same product, after undergoing different processes and colors, will have different labor prices, which will be adjusted irregularly.
CThere is a situation where production is calculated first and then labor prices are determined, especially for some new products.
3、Shenzhen WeiKe JinggongGroupsuccessimplementThe New BlueprintERP+MESHow to translate------knife
ERPSolutionknifeERP ——Tool production
ERPSolution1992WinkerThe group isEstablished in the Central and Western District of Hong Kong, specializing in the production of solid carbide milling cutters and polycrystalline diamond（PCD）,Natural single crystal diamond（2009MCD）To meet the demands of domestic and international markets, we offer customized precision cutting tools such as tap alloy chips and various non-standard toolsYear in China's Special Economic Zones
-Shenzhen Weike Precision Industry Co., Ltd. has been established in Shenzhen. The company mainly focuses on the research and sales of cutting tools, and has a professional and highly skilled engineering team. With cutting-edge technology and advanced processes, it has created high-quality products in the production and manufacturing of mobile phones, aviation, automobiles, computer accessories and other fields. Through the unremitting efforts of the company team, our products have been exported to foreign markets while maintaining a good domestic market.Tool production
ERP
Control process
1、 Material management: raw material procurement and inventory management, packaging materials (knife holder, instruction manual, moisture-proof agent, color box), management of packaging materials for combination cutting tools, and materials for knife handle accessories (rubber handle, electric wood handle, wooden handle).
2、 The production process of cutting tools is complexHollow handle:Stamping: Cutting blanks-——Open handle material——Handle shaped——Straightening knife——heat treatment——welding——water mill——Sand room handle rough and delicate——Handle sandblasted——acceptance——Blade surface sanding——acceptance——printing——Kai Li Kou——Lapifeng——spatula
——
packing.Forging knife:Stamping: Cutting blanks——heat treatment——Injection molding machine handle——Steel head coated with oxide layer——welding——water mill——Sand house steel head shaping——acceptance——Handle installation——acceptance——Sand room water mill handle——Strike the handle——acceptance——Blade surface sanding——printing——Kai Li Kou——spatula
——packagingGenerally, martensitic stainless steel is used as the blade material for making cutting tools, and its code is2CR13The4103CR13420、、The440AThe440CThe440BSteel is usually used
2CR13 3CR13 Use materials to make cutting tools.General heat treatmentThe hardness is45~50Between, density14277.75gkm3440 Left and right, with a melting point ofbetween. Some special high carbon alloy steels are also used to make cutting tools. For example:Series steel, heat treated to reach
54~58304At the same time, it has good resilience.430The handle material is generally made of austenitic stainless steel, such as:201、202、316 、、Low degree, with good pulling force and easy molding. The density is7.93gcm3, melting point
