Equipment Introduction:

The fully automatic stewed bird's nest production line consists of an automatic bottle feeding turntable, a fully automatic bottle washing machine, a fully automatic heating and constant temperature bird's nest filling machine, an automatic capping and lifting machine, a fully automatic vacuum capping machine, an automatic labeling machine, and a laser coding machine (UV). Each machine on the production line can be used independently, and the coordination between the entire machinery is accurate and reasonable. The main electrical components are selected from well-known domestic and foreign brands to ensure stable, reliable, and durable operation of the equipment. It is suitable for automated packaging of bird's nest or mixed liquid materials, and can effectively save labor, reduce labor intensity, and improve production efficiency for your company. Widely used in the food industry.

Applicable industry: Food processing

Applicable products (customer products):

Performance characteristics of production line

1. All racks of the equipment in this line are made of 304 # high-quality stainless steel, and the parts in contact with materials are made of 316 # high-quality stainless steel, food grade silicone hoses, and engineering plastic parts. They are corrosion-resistant, beautiful, clean, and easy to clean, meeting food grade hygiene requirements;

2. The main electrical components are made of international first-line brands, with accurate data and high stability;

3. Each machine adopts PLC and human-machine interface operation control to ensure automatic shutdown alarm without lid or bottle; Production data can be set, saved, and retrieved in the system;

4. The bottle washing machine adopts a flip type high-pressure water washing (filtered water) and high-pressure air blowing to remove accumulated water inside the bottle (filtered air);

5. The filling machine adopts a piston type quantitative filling method, with a built-in material box equipped with a heating and constant temperature system and a stirring mechanism, which can ensure the required temperature and material mixing type of the material;

6. Equipped with anti drip filling nozzles and anti drip devices for dual protection, ensuring that droplets are not spilled on the equipment when not filling, and maintaining the hygiene and cleanliness of the filling area;

7. Quick detachable connectors are also selected for easy replacement of spare parts;

8. The capping machine adopts servo driven capping/locking, with adjustable torque and independent vacuum station to ensure the vacuum requirements of the product after capping;

9. The lifting function of the capping machine automatically sorts the front and back caps, and the lower cap mechanism automatically aligns the bottle caps to ensure continuous production;

10. The labeling machine uses a servo motor to drive the head for labeling, and is paired with a diamond grinding wheel to collect labels, ensuring high precision labeling;

11. The coding machine uses ultraviolet laser coding machine, which has excellent beam quality and more precise and fine marking;

12. All machines adopt integrated mechanical and electrical control, with a high degree of automation, simple operation, and convenient maintenance.

Bottle delivery turntable

Technical parameters:

Rotary disc diameter: 700 millimeters

Rotary disk material: 304 # stainless steel

Bottle delivery capacity: 2000 bottles/hour

Drive motor: 140W electronic speed regulating motor

Fully automatic 8-head flip bottle washing machine

Technical parameters:

8 bottle washing heads (can be customized according to customer requirements)

Applicable caliber bottle mouth inner diameter 15-80mm (customizable)

Production capacity of 1200-1800 bottles/hour (8 heads)

Gas source pressure 0.6-0.8MPa

Working power supply 220/380V 50Hz

Gas consumption 0.4-0.8/min

The external dimensions are approximately 2500 × 1200 × 2100mm (length * width * height)

Partial display:

1. Electrical box:

Fully automatic 6-head heating and insulation filling machine (with stirring)

Technical parameters:

Product model: GZ-HSGZ-06

Rated voltage: AC220V 50/60Hz

Power: 5000W

Gas source: 0.6-0.8MPa

Filling range: 50ml-500ml; (can be customized according to requirements)

Filling accuracy: ± 1%

Filling speed: 30 bottles/minute (50ml bottles) (can be customized according to requirements)

Suitable bottle height: 70-300mm (can be customized according to requirements)

Suitable for bottle body diameter: 20-100mm (can be customized according to requirements)

Bottle cap types: plastic, glass, metal round bottles, square bottles, etc

Fully automatic dual chuck vacuum capping machine (lifting mechanism cap)

Technical parameters:

Technical parameters:

Liding method: lift the mechanism to cover the lid

Number of capping heads: 4 heads

Production capacity: 30-40 bottles/minute

Screw cap diameter: 28-50mm-50-85mm

Voltage/Power: AC220V/52HZ 2.8KW

Gas source pressure: 0.8MPa

Applicable bottle height: 60-280mm

Dimensions: 2600 * 1100 * 1950mm

Fully automatic round bottle labeling machine

Technical parameters:

Labeling speed: 30-80 bottles/minute, depending on bottle size and label length

Labeling accuracy: ± 1mm (excluding errors in packaging and labels)

Core diameter: 76.2 mm, maximum outer diameter of label roll: 300 mm

Applicable labels: length 15-200mm; width 15-150mm (can be specially designed according to customer requirements)

Applicable products: outer diameter 25-90mm; height 25-300mm (can be specially designed according to customer requirements)

Equipment power supply: 220V/50 Hz, 0.8KW

Laser coding machine

Technical parameters:

Laser output power: 3W/5W

Laser wavelength: 355nm

Beam quality:<1.1

Q-switching frequency: 1-3000KHz

Scope of work: 100 * 100mm

Marking speed: ≤ 7000mm/s

Overall power: 800W

Main configuration:
1. Rack: 304 # stainless steel, aluminum profile.
2. Machine legs: 201 # stainless steel.
3. Guardrail: 304 # stainless steel, small C guardrail.
4. Programmable Logic Controller (PLC): Siemens from Germany/Delta from Taiwan.
5. Human machine interface: Siemens Germany/Delta Taiwan 7-inch color touch screen.
6. Photoelectric sensor: German LEUZE or German SICK.
7. Relays and air switches: Schneider from France and Omron from Japan.
9. Pneumatic components: Taiwan Yadeke.
10. Exposed parts: stainless steel, anodized aluminum alloy, electroplated 45 # steel, engineering plastic parts.

Note: The brand of motor is not specified as Taiwan Yongkun, Zhongda, or Baogema. If the above products are out of stock in the market, equivalent brand products can be used as substitutes.