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Flying Needle Online Testing Machine FA1240-6X
● By following the production process, a comprehensive testing program that considers component height can be completed in a short period of time. ● A
Product details

Flying needle online testing machine

Simply follow the production process to complete a comprehensive testing program that considers component height in a short amount of time
● Automatic calculation of arm interference (used in conjunction with UA1780)
Equipped with ultra wear-resistant probes, the testing times are increased by 10 times, and it can be easily replaced without the need for special tools
Detecting suspected contact of electrical components to improve the detection rate of the process
● Separation testing and isolation of synthetic components
Measure with a voltage below 0.2V that is non-destructive to the components

model

FA1240-61 (corresponding to large-sized substrates)
FA1240-63 (corresponding to medium-sized substrates)
FA1241-61 (corresponding to CE large-sized substrate)

CEマーク
Corresponding model FA1241-61

Verify the accuracy of mounting through electrical performance testing

Verify the accuracy of mounting through electrical performance testing

The results of electrical testing must have measured values.
Visualize invisible electrical characteristics to confirm compliance with design requirements, and use numerical values to ensure shipment status.
A handheld multimeter (DMM) will definitely be equipped at the testing site for mounting substrates. The flying pin testing machine not only measures chip values with unknown constants, but also automatically detects "invisible parts" such as the soldering status between IC pins and the confirmation of complex BGA point positions through the contact of small spacing measuring points.
The flying needle testing machine is used in the production workshop to check whether the substrate is correctly mounted, and it is also a low-cost and low process electrical testing equipment.

Effectively detect empty soldering and virtual soldering of pins

Effectively detect empty soldering and virtual soldering of pins

The empty soldering and virtual soldering of pins are the easiest to avoid various defects that may flow to the market during the substrate production process.
The poor soldering of pins can mostly be detected through physical testing, functional testing, and existing visual inspections.
However, for visually unrecognizable virtual welding defects, only HIOKI's unique resistance testing technology can be used to detect them.

Accurately measure the resistance value between the pin and the solder pad through the 4-terminal testing method (Kelvin method), and accurately distinguish the difference in resistance value between good products and virtual soldering.

Proficient in GerberData's measurement point priority concept

Proficient in GerberData's measurement point priority concept

The statement 'simple program development ≠ simple production testing' is half right and half wrong. In the era of discrete editing, it may make sense, but now what FA1240 pursues is "simply and correctly creating test programs".
The smaller the difference between the program that allows the testing machine to operate and the program that can be used for shipment inspection, the shorter the downtime of the production line (based on program debugging time), which can ensure the safe shipment of products.

The rapid production of 'usable' test programs is the result of the collaboration between GerberData and MountData.

FIT-LINE UA1780 Data Creation Software

Data production time 1/10, production line downtime 1/15

Data production time 1/10, production line downtime 1/15

Used in conjunction with UA1780 programming software (optional) to reduce rework and complete high-quality testing program production in the shortest possible time.
For those who have the idea that "making a testing program for a flying needle testing machine is so troublesome!", please be sure to experience the latest program making software.

Using a windowed workflow diagram guide

Using a windowed workflow diagram guide

This is a system that can complete the production of test programs all the way by following the workflow diagram instructions. This is a simple system that not only allows for easy data creation in daily life, but also enables follow-up personnel to monitor progress after reviewing it.

Automatic needle insertion test that does not collide with components

Automatic needle insertion test that does not collide with components

Are you still carrying out the confirmation task of looking at the probe tip while worrying about whether you have touched it or not?
If there is no need for manual selection of probes, the debugging time of operators will also be significantly reduced. The height and mounting size of each component were pre registered on the FA1240 test program. Based on this information, the system will automatically select the test probe (or it may choose a probe that cannot be used). This way, the debugging of electrical characteristic testing can be carried out with peace of mind.

New type of superhard probe

New type of superhard probe

Even after 3 million tests, the new superhard probe has no wear on the tip.

Reducing the replacement of probes and improving the testing performance of small measuring points has also shortened the testing time.
Needle tip wear is the main cause of probe slippage, which not only leads to a low Onepass rate, but can also cause damage to the test substrate in severe cases. So probe quality is also an important item for evaluating the performance of testing equipment.

Electrical testing system for "programming, testing, and confirmation" mounting substrates

Electrical testing system for "programming, testing, and confirmation" mounting substrates

Please be sure to experience the newly developed mass production testing system.
Programming Test Data Production System UA1780
Test "online testing machine FA1240
'Confirm' FAIL VIEWER UA1782
In the testing of mounting substrates, it is very important to correctly create the testing program, correctly test the target substrate, and correctly confirm any defects or abnormalities.

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Successful operation!

Successful operation!

Successful operation!