Flat gate valves without diversion holes are suitable for natural gas, petroleum, chemical, environmental protection, urban pipelines, gas pipelines and other transportation pipelines, venting systems and steam storage devices, as opening and closing equipment. Long distance pipelines suitable for natural gas extraction and purification.
Characteristics of flat gate valve:
The sealing structure of the valve seat should be elastic with pre tightening force, and the upstream and downstream sealing seats should be sealed simultaneously. The valve seat and seal are always sealed face-to-face.
2. The valve seat has a self-cleaning function and is not directly flushed by the airflow during the valve opening or closing process. The valve seat should be made of lubricated and wear-resistant materials.
3. The malfunction of the valve actuator will not affect other parts of the valve, and maintenance and replacement work can be carried out without disassembling the valve.
(1) Yoke sleeve - Aluminum bronze yoke sleeve is equipped with needle shaped thrust bearings to minimize operating torque.
(2) Valve stem - thread length up to the bracket; Pin and spot welding; Has stability.
(3) Pressure seal - simple structure, equipped with segmented retaining rings and silver plated low-carbon steel gaskets, helps to disassemble and achieve the best valve cap seal.
(4) Seat ring - Welded seat ring perpendicular to the flow channel, easy to maintain.
(5) Execution mechanism - These valves can be equipped with electric, hydraulic, or pneumatic actuators. Manual handwheel with standard configuration below DN300, and helical gear operating mechanism with configuration above DN350.
(6) Yoke - The fully assembled yoke has passed seismic testing and is easy to maintain and install the actuator.
(7) Cap - two-piece, self-adjusting cap to prevent it from popping out.
(8) Overall rear seat - hard surface, with the longest service life.
(9) Valve disc - Spring loaded valve disc can adjust itself, reducing the torque demand of the actuator.
(10) Integral Stop - The integral casting bracket stop device positions the assembled bracket valve disc, making the valve seat more stable and reliable. 2、 Execution standard for flat gate valve:
|
design code |
Structure length |
Connecting flange |
Testing and Inspection |
Pressure Temperature |
product identification |
|
JB/T5298 |
JB/T5298 |
JB/79 |
JB/T5298 |
GB9131 |
GB/T12220 |
|
API6D |
API6D |
ANSI-16.5 |
API6D |
ANSI B16.34 |
MSS SP-25 |
3、 Performance specifications for flat gate valve production port:
|
Design level |
Test pressure at room temperature (MPa) |
Applicable temperature ℃ |
Applicable Medium |
|||||||
|
housing |
Left seal |
Left seal |
low pressure seal |
Type G |
Type D |
Common |
Sulfur resistant type |
Basic type |
||
|
Nominal pressure PN (MPa) |
1.6 |
2.4 |
1.76 |
1.76 |
0.6 |
-29~50 |
-45~21 |
-2~121 |
Media with a total content of H2S and CO2 greater than 500mg/m2 |
Oil, natural gas, water, etc |
|
2.5 |
3.75 |
2.75 |
2.75 |
0.6 |
||||||
|
4.0 |
6.0 |
4.4 |
4.4 |
0.6 |
||||||
|
6.4 |
9.6 |
7.04 |
7.04 |
0.6 |
||||||
|
Pound level Lb |
150 |
3.0 |
2.2 |
2.2 |
0.6 |
|||||
|
300 |
7.7 |
5.6 |
5.6 |
0.6 |
||||||
4、 Main component materials of flat gate valve:
|
Valve/valve cover |
WCB |
WC6 |
A352-LCB |
A351-CF8M |
|
Ram |
2Cr13+ENP |
20CrMoV+STL |
ANSO410+ENP |
ANSI316+ENP |
|
valve stem |
2Cr13 |
2Cr13 |
A182-A6a |
A182-A316S |
|
valve seat |
25+PTFE |
20CrMoV+STL |
A105+PTFE |
A182-F316+PTFE |
|
filler |
NBR/FPM |
Flexible Graphite |
Polytetrafluoroethylene/PTFE+FPM |
|
Detailed media
|
shim |
- |
|||
|
bolt |
35 |
35CrMo |
A193-B7M |
A193-B8 |
|
Applicable Medium |
Water, oil outlet, steam |
Steam and oil products |
Propane, ethylene |
Nitric Acid |
5、 The main appearance and connection dimensions of the flat gate valve are PN1.6MPa-2.5MPa:
|
1.6MPa |
DN |
L |
D |
D1 |
D2 |
Do |
f |
b |
H |
H1 |
n-Φd |
|
Convex method |
50 |
178 |
160 |
125 |
100 |
250 |
3 |
16 |
584 |
80 |
4-Φ18 |
|
65 |
190 |
180 |
145 |
120 |
250 |
3 |
18 |
634 |
95 |
4-Φ18 |
|
|
80 |
203 |
195 |
160 |
135 |
250 |
3 |
20 |
688 |
100 |
8-Φ18 |
|
|
100 |
229 |
215 |
181 |
155 |
300 |
3 |
20 |
863 |
114 |
8-Φ18 |
|
|
125 |
254 |
245 |
210 |
185 |
350 |
3 |
22 |
940 |
132 |
8-Φ18 |
|
|
150 |
267 |
280 |
240 |
210 |
350 |
3 |
24 |
1030 |
150 |
8-Φ23 |
|
|
200 |
292 |
335 |
295 |
265 |
350 |
3 |
26 |
1277 |
168 |
12-Φ23 |
|
|
250 |
330 |
405 |
355 |
320 |
400 |
3 |
30 |
1491 |
203 |
12-Φ25 |
|
|
300 |
356 |
460 |
410 |
375 |
450 |
4 |
30 |
1701 |
237 |
12-Φ25 |
|
|
350 |
381 |
520 |
470 |
435 |
500 |
4 |
34 |
1875 |
265 |
16-Φ30 |
|
|
400 |
406 |
580 |
525 |
485 |
305 |
4 |
36 |
2180 |
300 |
16-Φ30 |
|
|
450 |
432 |
640 |
585 |
545 |
305 |
4 |
40 |
2440 |
325 |
20-Φ34 |
|
|
500 |
457 |
705 |
650 |
608 |
305 |
4 |
44 |
2860 |
360 |
20-Φ41 |
|
|
600 |
508 |
840 |
770 |
718 |
305 |
5 |
48 |
3450 |
425 |
20-Φ41 |
|
|
700 |
610 |
910 |
840 |
788 |
305 |
5 |
50 |
3960 |
460 |
24-Φ41 |
|
|
800 |
660 |
1020 |
950 |
898 |
305 |
5 |
52 |
4550 |
512 |
24-Φ41 |
|
|
900 |
711 |
1120 |
1050 |
998 |
250 |
5 |
54 |
5250 |
565 |
28-Φ48 |
|
|
1000 |
811 |
1250 |
1170 |
1110 |
250 |
5 |
56 |
5870 |
630 |
28-Φ18 |
|
|
2.5MPa |
50 |
178 |
160 |
125 |
100 |
250 |
3 |
20 |
584 |
80 |
4-Φ18 |
|
Convex method |
65 |
190 |
180 |
145 |
120 |
300 |
3 |
22 |
634 |
95 |
8-Φ18 |
|
80 |
203 |
195 |
160 |
135 |
350 |
3 |
22, |
388 |
100 |
8-Φ18 |
|
|
100 |
229 |
230 |
190 |
160 |
350 |
3 |
24 |
863 |
114 |
8-Φ23 |
|
|
125 |
254 |
270 |
220 |
188, |
350 |
3 |
28 |
940 |
132 |
8-Φ25 |
|
|
150 |
267 |
300 |
250 |
218 |
400 |
3 |
30 |
1030 |
150 |
8-Φ25 |
|
|
200 |
292 |
360 |
310 |
278 |
450 |
3 |
34 |
1277 |
168 |
12-Φ25 |
|
|
250 |
330 |
425 |
370 |
332 |
500 |
3 |
36 |
1491 |
203 |
12-Φ30 |
|
|
300 |
356 |
485 |
430 |
390 |
305 |
4 |
40 |
1701 |
237 |
16-Φ30 |
|
|
350 |
381 |
550 |
490 |
448 |
305 |
4 |
44 |
1875 |
265 |
16-Φ34 |
|
|
400 |
406 |
610 |
550 |
505 |
305 |
4 |
48 |
2180 |
300 |
16-Φ34 |
|
|
450 |
432 |
660 |
600 |
555 |
305 |
4 |
50 |
2440 |
325 |
20-Φ34 |
|
|
500 |
457 |
730 |
660 |
610 |
305 |
4 |
52 |
2860 |
360 |
20-Φ41 |
|
|
600 |
508 |
840 |
770 |
718 |
305 |
5 |
56 |
3450 |
425 |
20-Φ41 |
|
|
700 |
610 |
955 |
875 |
815 |
305 |
5 |
60 |
3960 |
460 |
24-Φ48 |
|
|
800 |
660 |
1070 |
990 |
930 |
305 |
5 |
64 |
4550 |
512 |
24-Φ48 |
|
|
900 |
711 |
1180 |
1090 |
1025 |
- |
5 |
66 |
5250 |
595 |
28-Φ54 |
|
|
1000 |
811 |
1305 |
1210 |
1140 |
- |
5 |
68 |
5870 |
660 |
28-Φ48 |
