Guangzhou Saihao Machinery Co., Ltd
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Decoction packaging machine
The XL-280 automatic decoction and packaging machine for traditional Chinese medicine is specially designed by Guangzhou Saihao Machinery for decoctio
Product details

XL-280The automatic decoction and packaging machine for traditional Chinese medicine is specially designed by Guangzhou Saihao MachineryBoiling Chinese herbal medicineandDesigned for automatic packaging into bagsVery suitableIn hospital traditional Chinese medicine rooms, large hospital supermarkets, and boutique traditional Chinese medicine shopping mallsClinics and other placesuse. Boil and package the large bags of herbs taken by the patient into feces using this machineYuThe soft bag medicine bag for carrying and storing has bid farewell to the smoke and fire of boiling medicine in the furnace for many years, improved the working conditions of medical work, enhanced the efficacy of Chinese herbal medicine, facilitated patients, and reduced costs. Due to the fact that this packaging machine can also fry and package any other liquid materials, and can automatically package for a long time, it has the advantages of easy operation, time-saving, labor-saving, and hygienic cleaning for any liquid packaging industry or user.

Front view and side view


1
Performance Characteristics

1Usage: Mainly used for one-time packaging of Chinese herbal medicine decoction and medicinal liquids, easy to carry and store, for patients to take multiple times.

2Performance: This machine is heated by thermal resistance and fire, with maximum power1400WWhen the desired firing temperature is reached, automatic ignition control is carried out to reduce power consumption. Users can control the duration of high and low temperature according to the drug performance.

3Features: This machine is designed based on the existing new products in the market, which have been improved and focused on by our company's technical personnel. Adopting microcomputer, digital intelligent temperature control, and touch sensitive button waterproof treatment. This machine uses high-tech methods, and the operation is very simple, intuitive, and user-friendly, easy to learn and use.

IIMain technical parameters:

1.rated voltage: 220v 50hz
2.Total power: 2225w
3.Wenhuo heating power: 600w
4.Heating power of Wuhuo: 800w
5.Packaging heating(Heat sealing)power: 4×200w
6.Bag Size: 155×110 mm
7.Decoction pot capacity: 20L
8.Packaging bag capacity: ≤200ml
9.packaging speed: 89bag/min
10.equipmentnetheavy: 52kg(Mao Chongyue)78Kilogram)
11.Equipment appearance(Length x Width x Height): 580×540×1080mm

IIIStructural Featurescolor】:

1Chinese herbal medicine decoction and packagingfunctionIntegrated into one, pioneering in ChinaConvenient for high-dose and multi prescription decoction, as well as decoction and packaging that require medication during the decoction process.
2The electrical control adopts digital technology, with prominent digital display and sound prompts.
3Herbal decoction and filtration device, using high-qualitystainless steelPrecision manufacturing,Compliant with food and drug hygieneGMPrequirement.
4The position and height of the electric control box are moderate, easy to operate, and waterproof and reliable.
5Using high adhesionSanitary plastic film composite tape, with concealed installation for easy adjustment and operation.
6Compact overall appearancereasonableBeautiful and elegant, space saving, and alsoEasy to transport and place.

4、 Product features:

1Normal pressure decoction function, retaining the characteristics of traditional decoction methods;

2The medication is first decocted and then dispensed to meet different prescription needs;

3Automatic heating adjustment, automatic control conversion function between gentle and intense fire;

4Numerical control decoction timing function, with higher control accuracy;

5Sealed decoction function, extending the shelf life of the medicine solution;

6Integrated function of decoction and packaging, high degree of automation;

7Using a stainless steel decoction pot that meets national decoction standards;

8Automatic quantitative and evenly distributed packaging functions ensure equal dosage per dose.

5、 Check installation:

thisThere is no vibration during device use,ThereforeNo need for fixed installation, simply place the equipment steadily on the work site; ThisThe device has a heating functionIt should be installed in a well ventilated, dry, and clean room; A power supply with a grounding wire must be equipped, as the equipment requires frequent water injection, cleaning, and drainage during use. Therefore, the equipment should be placed in a location with convenient access to water and drainage channels.

1After unpacking, please read the instruction manual carefully.This device has been debugged and tested before shipment. Under normal circumstances, no further adjustments are required. Follow the operating instructions to use it normally.

2Disconnect the power supply and connect the air switch. The power supply for this device is220V/50HzIn order to ensure personal safety during operation, grounding protection must be done well. At the same time, users are reminded to pay attention to the use of single-phase three terminal power sockets, and ensure that the power sockets haveLOne end of the sign is connected to the live wire, withNOne end of the sign is connected to the neutral wire, which is beneficial for the normal operation of the electronic circuit of the equipment and adjustment without external interference.

3In order to facilitate repair and maintenance, there should be sufficient space around the equipment.

4Connect the upper and lower water pipelines.

5Before the first use, it is necessary to inject clean water to clean the inside of the pot, and open the left filling valve and backup valve to discharge.

6Close the left filling valve and backup valve, and connect the power supplyInject clean water into the decoction bucket.

7Connect the power and start the machine.

VI【 Operation method for decoction 】:

1Check and clean internal dirt, foreign objects, etc., and drain the cleaning water completelyClose all valves.

2, willThe traditional Chinese medicine that needs to be processed is packed into a specially made non-woven medicine bag,Generally not exceeding15post(Depending on the dosage of the medicine)Tie the mouth and then tie the non-woven fabricPut the medicine bag inIn other soaking containers(Generally, plastic buckets are sufficient)Soak in cold water for about30minute

3Wrap the inner packaging with non-woven fabric soaked in medicinemedicine bagPut it into the decoction bucket (pot), then pour the soaked water into the decoction bucket (pot), and then add an appropriate amount of water.

Water addition amount (for reference):200ML x number of decoction bags x 2 times (if you need to decoction 20 bags of medicine, it is 200 x 20 x 2=8000mL)Generally, traditional Chinese medicine is soaked in water2It is advisable to use centimeters, not exceeding the size of the decoction bucket3/4Here.

4Cover it upOn the decoction bucketCover, turn on the power,The red light on the control board is on.

5Set time:The default decoction time set by the system is“50”Minutes. To adjust, press the "Add" button to increase the decoction time, and press the "Reduce" button to decrease the decoction time(Set the decoction time, its size selection andChinese medicinal herbsNature related, generallyChinese medicinal herbsHard objects such as roots, stems, shells, bones, etc. require timecomparelong.

6After setting the time,pressOpen it/Stop "button, start full power(1400W)Decoction, the decoction time is displayed as the set value,And start the countdown,Attention: The timing is fromSetup completedstart, including the heating time for both pre text and martial arts simultaneously, as well as the heating time for post text and martial arts simultaneously, with flashing display for text and martial arts (below the time display number)The '.' keeps flashingBelongs to normal). After boiling the medicine, turn on high heat(800WThe indicator light is off.Automatically stop, with only a gentle flame remaining(600W)Decocting medicine.

7When the decoction is about to be madeBy the set timeCall a reminder about half a minute in advance, upon arrivalAutomatically cut off the power supply of the heating plate,The decoction process is over. To extend the decoction time, press the "increase" or "decrease" button to adjust the decoction time, and then press the "open" button/Stop "button, continue boiling medicine.

8After the decoction process is completed,openCover the decoction barrel (pot), wear rubber gloves, remove the sealing ring from the outer barrel opening, and thenmention, bring up, refer toinsidebucketporousBarrel) to appropriate heightThen use a stainless steel rod to cross the inner bucket through the small hole, making the inner bucket(Porous bucketSuspended frameriseIn the bucketinsidefilterDispensing medication,Once the medicine has been filtered thoroughly, packaging can begin.

9After packaging the medicine, immediately add a certain amount of water,To prevent dry burning.If the prescription is repeated and the medicine continues to be decocted, repeat the above steps. If the medicine is no longer decocted, clean it with water and tidy it up for future use.

1Cleaning decoctionsBucket (pot)to gomedicineBucket (pot)Add clean water inside,afterWipe with a soft clothbucketwall(Do not use steel wool scrubbing to prevent electromagnetic valve blockage)thenhitOpen fillingvalveAnd backup valves will be usedBucket (pot)Internal sewage is discharged, and after flushing, it is closedupFilling valve and spare valveDoor, be careful. After cutting the medicine, be sure to clean it in a timely mannerdecocting herbal medicineIf the bucket (pot) is not cleaned in a timely manner, the color of the medicine can easily seep into the decoction bucket, causing the residual color of the medicine on the surface of the decoction bucket.

2Cleaning and fillingValves andPipeline: decocting medicineBucket (pot)Add an appropriate amount of water inside, use scissors to cut open the seal of the bag packaging at the bottom of the machine head, and open it for fillingvalve, press downfillingKey to discharge sewage and residual liquid medicineafterStop, then close the fillingvalve.

3Clean the cloth bag, check for any remaining residue, and inspect for any damage to the bagIf there is any damageIt should be sewn or replaced in a timely manner.

4controlinstrumentSome parts cannot be cleaned with water.

5eachBucket(potAfter frying, clean the contact surface between the pot lid and the sealing ring to prevent residual medicine from sticking to the sealing ring.

6During the process of decoction,If discoveredThe non-woven bag used for packaging medicine is damaged. It is necessary to clean the medicine residue before use to prevent residueflow intoBlockage caused by the packaging machine.

Controller diagram of decoction bucket and lid (stainless steel) inside the decoction bucket

VI【 Packaging 】Operation and usage instructions】:

During the decoction process20-30In minutes (usually when the medicine is boiled and the heat is low to start working separately), the "heat sealing" button on the packaging should be pressed in advance, the heat sealing temperature control table should start working, and the machine head should start preheating (usually preheating time)30About minutes). When the temperature control meter displays a temperature that is consistent with the set temperature (actual temperature)=Set the temperature value to begin packaging.

1After the traditional Chinese medicine is decocted,rotatefillingFully open the valve handle, then activate the operation switch of the packaging machine to start packaging.

2Automatic continuous packaging: First, press the "start" button to package an empty bag and check if the packaging is qualified (press the plastic bag with your hand for traditional Chinese medicine),

If there is no air leakage or water leakage, it is considered qualified. After passing the inspection, press the "Start" button first and then press the "Fill" button again to start automatic packaging. To stop packaging, first press the "Fill" button, then press the "Start" button to stop packaging (automatic packaging is complete).

3Due to the possibility of unclean filling pipelines and the presence of raw water, in order to ensure the quality of the medicine, the first bag of medicine is generally discarded.

7、 Principle explanation of packaging:

1Packaging:herbal decoction machineThe lower partThere are pressure belt shafts and cutting shafts inside the packaging machine head. When the machine startsworkAt that time, the packaging roll slowlyto godownpullThe pressure roller will seal the packaging roll. The pressure roller on top is cylindrical, and it keeps rotating to completely seal both sides of the packaging bag. The root in the middle is flat, which is beneficial for pressing the upper and lower parts of the packaging bag. When the bottom of the packaging bag is sealed, the pressure roller rotates once without affecting the packaging bag. When the pressure roller returns to its original position, it will press the top of the packaging bag, and then cutting the shaft will cut the packaging bag. That bag of medicine is packaged.

2Injection: There is a filling head in the middle of the packaging roll, through which the medicine in the decoction pot flows into the packaging bag. There is a stainless steel valve next to the filling head, which is inside the packaging roll. When the medicine is immersed in the stainless steel valve, it will conduct electricity and cause the valve to close, so that the medicine will not flow out from the filling head,thusEffectively control the dosage of medication.

Installation diagram of liquid filling position and packaging bag, packaging heat sealing position

8Common faults and their solutions

Common Faults

treatment method

Traditional Chinese medicine cannot be fully boiled

Insufficient heating time setting, needs to be reset

RongQuantity variation

Capacity reduction: electromagnetic network or pipeline blockage cleaning electromagnetic valve,

Capacity increase: Fine tuning changes to the electronic control board, adjusting the filling capacity fine tuning

No fillingNo cleaning

Electromagnetic valve malfunctionReplace the solenoid valve; Malfunction of water level probe. Check if the water level probe is short circuited and clean the water level probe

Inject liquid into the inlet

The solenoid valve is not tightly sealed, and the blades of the solenoid valve need to be cleaned after opening

The filling amount is seriously insufficient

1. Fill the pipeline with air and use cleaning solution to expel the air.

2. There are foreign objects blocking the filling pipeline. Clean the foreign objects inside the pipeline

Poor adhesion of packaging liquid (low temperature) or (insufficient pressure roller force)

Vertical direction: 1. Increase the heat sealing temperature of the upper roller by 5 ° C.

2. You can adjust the upper shaft pressure table appropriately and turn it to the right by 0.5-1 ° C (gradually adjust).

Horizontal direction: 1. Increase the heat sealing temperature of the middle roller5°C。

2. You can adjust the intermediate shaft pressing appropriately by turning 0.5-1 ° C to the right (gradually adjusting).

packagingbagLeft and right adhesive misalignment

1. Clean the dirt on the upper roller shaft.

2. Check if the bag roll is correct and if the installation is balanced on both sides.

The cutting effect is not effective

Can adjust the knife holder appropriatelyCut continuously to increase pressure on one endTurn 0.3 to the right-0.5 circles.

Packaging alarm display

Displaying OP indicates a short circuit in the heating tube, replace the packaging heating tube.

Insurance short circuit

One 15A fuse for cylinder 1, two 15A fuses for cylinder 2

Common prescription formulas
1Treat colds
[recipe]watermelon juice100Milliliters, reed roots30Ke.
[manufacturing method]Boil the reed roots in an appropriate amount of water, mix with watermelon juice and take.
[a dosage]daily12Next time.
2Treat colds
[recipe]watermelon rind100Ke, white grass root30Ke, ginger3The film.
[manufacturing method]Go up3Add water and fry the soup. That's it.
[a dosage]daily2Next time.
3Treat cold, dry throat and sore throat
[recipe]watermelon rind30Ke.
[manufacturing method]Put watermelon rind into the pot and add water2Bowl, pan fried for1Bowl, that's enough.
[a dosage]Drink juice daily2Secondary service.
4Treat summer heat and cold
[recipe]Watermelon flesh and tomato in moderation.
[manufacturing method]Remove the seeds from the watermelon and use clean gauze to extract the juice. Boil the tomatoes in boiling water, medium heat them, peel them, remove the seeds, squeeze the juice with gauze, and mix well. That's it.
[a dosage]Drink it anytime every day.
5Treat chronic bronchitis
[recipe]watermelon1Um, ginger60Ke.
[manufacturing method)Take a bite of the melon, put ginger in the melon, steam over water2An hour is enough.
[a dosage]Eat the juice and melon several times.
6Treat fever
[recipe]watermelon rind60Ke, red beans20Ke, mung beans30Ke.
[manufacturing method]Go up3Put the flavor into the pot, add an appropriate amount of water and fry the soup, it's ready.
[a dosage]daily2-3Next time.
7Treat acute hepatitis
[recipe]Moderate amount of honey, watermelon rind200Ke, fresh Plantago asiatica100Ke.
[manufacturing methodlGo up3Put the flavor into the pot, add water and fry the soup together.
[a dosage]daily2-3Next time, drink soup.
8Treatment of liver cirrhosis
[recipe]watermelon rind100Ke, pig liver30Ke.
[manufacturing method]Put the two ingredients into the pot, add an appropriate amount of water and fry the soup, and it's ready.
[a dosage]Drink soup and eat pig liver daily1-2Next time.
The above formula is for reference only.

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