Tetra Pakproduction linedofully automatic packaging production lineIt consists of sterilization, filling machine, conveying and storage device, and automatic control system. Advantages: Compared with plastic bottles and glass bottles, brick shaped and pillow shaped Tetra Pak bags have a relatively larger volume ratio, and this packaging shape is easier to pack, transport, and store. From a technical perspective, Tetra Pak's six layer composite paper packaging consisting of paper, aluminum, and plastic can effectively block air and light, which are the killers that easily cause milk and beverages to spoil. Therefore, the small Tetra Pak makes the consumption of milk and beverages more convenient and safe, with a longer shelf life, achieving higher packaging efficiency.
Pillow milk packaging production line
Dairy production lineIt refers to the route taken in the production process of dairy products, which starts from the entry of raw materials into the production site and consists of a series of production line activities such as processing, transportation, assembly, and inspection. The narrow definition of dairy production line is a form of production organization that is organized according to the principle of objects and completes the product process. It is equipped with various equipment and workers for different types of work required to produce a certain product and its components according to the principle of product specialization, responsible for completing all manufacturing work of a certain product and component, and processing the same labor object with different processes.
Process flow of dairy production line:
Raw milk inspection → measurement → milk collection → filtration → buffering → separation → cooling → storage → preheating → flash evaporation → pre sterilization → cooling → storage → ingredients → storage → preheating → degassing → homogenization → ultra-high temperature sterilization → cooling → filling → packing → insulation experiment → factory delivery
1、 Washing and disinfection of equipment:
1. The cleaning and disinfection of equipment in dairy factories must be carried out in two different stages of operation, and the two processes cannot be carried out simultaneously, otherwise the expected results of washing and disinfection will not be achieved. During the two processes of washing and disinfection, washing is more important, and thorough washing is much better than directly disinfecting suburban fruits without washing. Therefore, washing is the top priority and should not be done hastily. Used equipment and pipelines must be cleaned immediately before disinfection and sterilization can be carried out.
2. After using the equipment and pipelines, they should be immediately rinsed with cold or warm water. If the milk attached to the equipment and pipelines is not washed off immediately and left to dry, the protein will denature and form a strong gel like film with salts. It is difficult to wash again, and too hot water should be used with salts to prevent protein hardening. Generally, the water temperature is best kept between 380C~600C.
3. When using detergent solution for washing, the temperature must be maintained at 600C~720C. The detergent solution has the following three functions.
A. Physical function: It can activate the residual fat, protein, salts, and other components in milk to produce milk and anti coagulation effects.
B、 Chemical reaction: It can cause saponification and hydrolysis of fats, producing fatty acids and glycerol, and degrading proteins.
C、 Mechanical action: It can flush away decomposed or loose milk scale and its decomposition products.
The emulsifying ability of detergent is related to its surface tension and also to its permeability, and the three effects listed earlier all promote each other.
The temperature for washing metal utensils, equipment and pipelines, and using detergent solution must be maintained at 71-720C, and then rinsed with hot water at 93-940C.
Glass utensils are usually treated with a detergent solution of 60-630C, then rinsed with water of 38-430C, and finally sprayed with water of 15-160C.
4. All metals, including stainless steel, are susceptible to corrosion by chloric acid and alkali, especially when using soft water with a low pH value.
5. After washing, utensils, containers, equipment, etc. can be dried by treating them with a disinfectant solution. When appliances and equipment are not in use, it is best to keep them fully dry because bacteria are not easily able to grow and reproduce without moisture. It is necessary to disinfect them again before use, even if they have been washed and sterilized the night before. This is the best and most effective way to do so before use the next day.
Wandashan Dairy Production Line Workshop
Milk production line
2: Operating procedures
(1) Machine preparation work:
Due to the high protein content of fresh milk, the newly squeezed milk from cows can easily become infected with many bacteria if not taken seriously. Therefore, special attention should be paid to sterilization during the production process of fresh milk, as the quality of the product is crucial.
1. Cleaning and sterilization of equipment
After each shift of production, it is necessary to clean it in a timely manner, otherwise the residual milk in the equipment will quickly spoil, breed a large number of bacteria, and affect future production.
The detergent used is the PC series detergent currently used by our company, namely PC-A type (acidic), P-B type (alkaline), and PC-I type (iodine, antibacterial). It is necessary to strictly follow the temperature and time specified in the user manual for washing and sterilization. If the washing is not thorough, the product will be deemed unqualified.
First, clean all the equipment and pipelines with clean water for 20 minutes. After draining the water, clean them with detergent (in the order specified in the instructions) for 20 minutes, but the temperature must be maintained at 710C~720C. Drain the washing solution, and then rinse the entire system with sterile hot water at 930C~940C for 15-20 minutes. Open the drain valve to drain the accumulated water in each storage tank equipment and pipeline, and then close all drain valves. Cover each storage tank and introduce steam from the pipeline for sterilization.
After going through the above procedures, production can begin. The bacterial content will always be relatively high about 10 minutes before production, so products from the first 10 minutes should not be packaged immediately. Instead, they should be placed in disinfected containers and returned to tank 3 for a second disinfection before the subsequent products can be packaged.
In a production process, tap water is immediately put into tank 3, and the milk pipes from sheds 1 and 2 are cleaned and disinfected in their respective milking rooms. Then start pump 4 from tank 1 and clean all storage tank equipment and pipelines separately until the cleaning water is discharged and no milky color is visible for about 20 minutes. Then follow the above procedure to clean and sterilize once. After completion, all drain valves must be opened to drain the accumulated water and prepare for production after work. It is particularly important to note that equipment must be cleaned and sterilized before each shift to ensure product quality.
During each cleaning shift, the lid of the small storage tank above the packaging machine and the area around the feeding port should be opened and thoroughly cleaned manually. Otherwise, a large number of bacteria will multiply (odor and mold) the next day, seriously affecting product quality.
If production is stopped for a long time before resuming, strict cleaning should be carried out and the flushing time should be extended.
The wire mesh at the inlet of the homogenizer should be removed and cleaned regularly once a week.
The above cleaning and sterilization procedures must be strictly followed, and none of them are indispensable. Otherwise, over time, there will still be acid, alkali, and other chemical components remaining in the equipment and pipelines, which will accumulate more and more and will inevitably result in the following consequences:
A: Product hygiene inspection does not meet the standards:
B、 Product odor:
C、 Corrosion of equipment and pipelines.
2. Equipment adjustment:
The adjustment of equipment mainly involves homogenizers and sterilizers.
The homogenizer can be adjusted by rinsing with hot water before each start-up, with the first stage pressure adjusted to 13.5Mpa and the second stage pressure adjusted to 5.0Mpa. The sterilizer current adjustment knob should be placed in the minimum position before start-up. The F9 valve should be placed in the appropriate position to ensure the appropriate flow rate for the second sterilization.
The packaging machine can be tested and adjusted to the optimal state during hot water rinsing to improve the product yield. The sterilization UV lamp of the packaging machine should be checked regularly for normal operation, as the absence of UV lamp will affect the quality of the product.
3. Electrical control:
The entire system is centrally controlled, and the sterilization machine and packaging machine are individually controlled, which can work in both manual and automatic modes. When manually controlling, it is important to note that the sterilizer should not operate in situations without flow. The start-up time of pump 5 should not exceed 20 seconds each time, otherwise milk will overflow from the packaging machine, causing waste.
During automatic control, the sterilizer will work synchronously with the pump and stop synchronously. The working time of pump 5 is set at 15-20 seconds, controlled by the liquid level of the packaging machine.
When pump 1 is working, pump 3 does not need to work and the power supply to pump 3 can be cut off. When pump 3 is working, pump 1 does not need to work and the power supply to pump 1 can be cut off. That is, pump 1 does not work at the same time as pump 1, otherwise the pressure of the dual filter will be too high, causing leakage.
(2) Production process:
Firstly, the milk from cowsheds 1 and 2 is fed in, and pump 2 works synchronously with the output equipment of each cowshed. The milk is stored in tank 1 and can only be started after a certain liquid level. The milk is sent to the dual filter (GL) and homogenized by the homogenizer before being sent to the sterilizer for sterilization. When the milk is sent to the sterilizer, the sterilizer current is adjusted to around 30A in a timely manner and enters tank 3. When tank 3 is full, pump 1 (3) will automatically stop working during automatic control, and pump 4 will be started for the second sterilization. The milk is sent to tank 4, and the switching between tank 3 and tank 4 is controlled by F7 and F8 valves. After manually switching the milk into tank 4, the packaging machine can start working, and the equipment will enter full operation until production is completed.
The above process should pay attention to the following points:
1. All sewer valves must be closed.
2. The current of the sterilization machine should be adjusted to around 30A at the beginning of operation, and the power should be turned off in a timely manner after operation.
3. The pressure of the homogenizer should be adjusted correctly, and the pressure should be reduced to zero during cleaning.
4. The opening degree of F9 valve should be appropriate.
5. The dual filter cannot withstand the pressure of two milk pumps working simultaneously, and must release air during operation.
6. All cleaning pipe valves must be closed.
7. It is best to set the packaging machine to automatic mode to ensure normal feeding during operation.
8. The second pump is only controlled by the first and second cow grates when it is in automatic mode.
9. Before normal operation, the sterilization of pipelines and equipment should be thorough.
The above points should be noted in order to obtain qualified products.
Finally, the packaged products should be refrigerated and stored in a timely manner, and sold in the market within 24 hours.