Shenyang Haimer CNC Machine Tool Co., Ltd
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CNC single end grinder for air conditioning compressor rotor
1、 Overview of CNC single end grinder for air conditioning compressor rotor: CNC single end grinder for air conditioning compressor rotor
Product details

1、 Overview of CNC single end grinder for air conditioning compressor rotor:

The CNC single end grinder for air conditioning compressor rotor has a machining accuracy of 0.001-0.002mm and a stable CPK value of>1.33. It can replace imported CNC single end grinders such as Japan's KOYO single end grinder and South Korea's AM single end grinder. The machining accuracy of imported machine tools and the price of domestic machine tools make it a good choice for domestic enterprises that want to improve accuracy and reduce costs!

2、 Detailed parameters of CNC single end grinder for air conditioning compressor rotor:

project

Parameter Description

machining accuracy

0.001-0.002mm

Processing cycle time

Within 5-15s (determined by machining allowance and grinding area)

Monthly output (8h per day)

100000 pieces

roughness

Ra0.4μm

rigidity

High rigidity

Origin of main components

Japan, Europe and America

rubbing way

Adopting a rotating through grinding method

Types of grinding wheels

CBN grinding wheel (independently developed)

Grinding the outer diameter of the workpiece

φ140 mm

Grinding workpiece thickness

2-50 mm

Grinding head spindle speed

50-1450 rpm

Workpiece rotation speed

0~104 rpm

Maximum travel of the upper spindle

87 mm

Maximum travel of the lower spindle

110 mm

Grinding head feed speed

0.003~3.125 mm/s

Grinding head motor power

11 Kw

Total power of machine tool

20 Kw

Total weight of machine tool

4 T

Dimensions of space occupied by machine tools (length x width x height)

2200×1700×2000 mm

3、 The main features of the CNC single end grinder for air conditioning compressor rotor are:

(1) CNC single end grinder processing of air conditioning compressor rotor can improve cycle time

1. The dual station structure overlaps the grinding time with the loading and unloading time, greatly improving the processing speed.

2. Rough and precision machining can be completed in one go, greatly improving processing efficiency.

3. 24-hour continuous processing can be included in the production line work.

4. Using CBN grinding wheel with a speed of 42000rpm, the dressing cycle is long, greatly reducing non grinding time.

5. The model replacement is fast, and non professionals can also operate proficiently according to the system prompts, greatly reducing non grinding time.

(2) Precision and stability of CNC single end grinding machine for air conditioning compressor rotor

The product adopts high-precision grinding technology and is equipped with high-performance CBN grinding wheel, which makes the machining accuracy much higher than that of ordinary similar grinding machines. And the CPK value is strictly assessed, with extremely high stability in processing quality and a precision inspection pass rate of up to 99.95%.

(3) Technical support for CNC single end grinder of air conditioning compressor rotor

The core technology of the product is independently innovated by Shenyang Haimer, which is conducive to technical support before, during, and after sales, providing processing technology solutions. It is a unique technical support service of Shenyang Haimer, which solves a series of grinding and processing problems for customers.

4、 Case study of CNC single end grinding machine for air conditioning compressor rotor:

CNC single end grinding drawing of air conditioning compressor rotor:

Comparison of precision grinding results of CNC single end grinder for air conditioning compressor rotor:

project

Customer requirements

Haimer Optimization

perpendicularity

0.005mm

0.002mm

roughness

Ra0.4μm

Ra0.2μm

machining allowance

0.15mm-0.20mm

0.15mm-0.20mm

Daily production (8h)

3500 pieces

3800 pieces

CPK value

1.33

1.33

CMK value

1.67

1.67


The core technology of the CNC single end grinder for air conditioning compressor rotors is self-developed by our company, which facilitates the technical maintenance and improvement of the machine tool. Our company is a domestic CNC grinding machine enterprise that integrates "high-precision CNC grinding machine+CBN grinding wheel+processing technology+complete technical support+good after-sales service". We welcome new and old customers to come and guide us.

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