The CNC double end face grinder refers to a CNC grinder with two upper and lower grinding wheels that can simultaneously perform precision grinding on two parallel end faces of workpieces. It can perform precision machining on small shafts, pumps, hydraulic components, mobile phone covers, hard alloy blades, and other workpieces. However, for disc and sheet workpieces, deformation is prone to occur during grinding, making it very difficult to process. Moreover, ordinary double end grinding machines cannot achieve a machining accuracy of 0.002mm. So what grinder should be used for double end machining of high-precision thin sheet workpieces?

Haimer has specially developed a CNC double end grinder for grinding thin films based on customer needs, which can solve the grinding problems of thin films and high-precision discs. At present, the Haimer double end grinder can process thin parts with a thickness of 2mm, with a parallelism and flatness of 0.002mm, a thickness dimension tolerance of 2-3 μ m, a cpk>1.33, a machining allowance of 10-20 passes, and a machining cycle time of ≤ 20s.

Specific parameters of CNC double end grinder for grinding thin films

Case Study of CNC Double End Grinding Machine for Thin Film Grinding - Groove Grinding Substrate

Image and processing drawing of groove grinding substrate

The substrate is HRC40 alloy steel with a thickness of 2.8mm, which requires double end grinding processing. The parallelism and flatness must reach 0.002mm, and the surface smoothness must reach Ra0.4 μ m. Currently, domestic machine tools cannot meet such high processing requirements. So we found our company to use a specially developed CNC double end grinder for grinding thin films for trial machining, and the results were very satisfactory to the customer, solving the long-standing problems of machining accuracy and stability that had troubled the customer.

Case Study of CNC Double End Grinding Machine for Thin Film Grinding - Trial Grinding Results of Groove Grinding Substrate

The CNC double end grinder for grinding thin films developed by Shenyang Haimer has its main functional components imported from Japan and Germany, ensuring a machining accuracy of 0.002mm. Other non functional components are independently developed by our company and equipped with a Chinese visual operating system. Even workers with elementary school education can take up their posts after simple training. The CNC double end grinder for grinding thin films can completely replace imported similar grinders, and the price is about 60% of that of imported similar grinders.