5TA lathe CNC system model description:

This system adopts a 32-bit high-performance CPU and a large-scale programmable chip FPGA, with real-time control and hardware interpolation technology to ensure high efficiency at μ m level accuracy. The editable PLC

Make the logic control function more flexible and powerful. The 5TA lathe CNC system can control 3 feed axes, 1 simulated spindle, 1ms high-speed interpolation, 0.1 μ m

Controlling accuracy significantly improves the efficiency, precision, and surface quality of part processing.

Functional characteristics of 5TA lathe CNC system

·Number of control axes: 3 feed axes, one simulated spindle;

·Number of linkage axes: 3 straight lines; Arc 2-axis;

·Adapting to servo spindles can achieve continuous spindle positioning, rigid tapping, and rigid thread processing

·8.0-inch widescreen LCD with a resolution of 800 × 480

·Adopting 32-bit high-performance CPU and ultra large scale programmable device FPGA

·56M user storage space

·Real time all-round self diagnostic function, displaying various system statuses in real-time

·Feed per minute, feed per revolution

·Metric and British input methods

·Machine tool returns to reference point

·Rapid magnification: F0, 25%, 50%, 100%, a total of four levels for real-time adjustment

·Feed rate: 0-150%, a total of sixteen levels of real-time adjustment

·1-way spindle encoder feedback, the number of spindle encoder lines can be set (100p/r~5000p/r)

·Transmission ratio between encoder and spindle: (1-255): (1-255)

·Spindle speed: can be given by S code or PLC signal, with a speed range of 0r/min to 9999r/min

·Spindle ratio: 50% to 120%, with a total of 8 levels of real-time adjustment

·Spindle constant linear speed control

·Interpolation methods: linear interpolation, arc interpolation (supports three-point arc interpolation), thread interpolation, rigid tapping

·Automatic chamfering function

·ISO code, supports statement macro code programming, supports relative coordinate, absolute coordinate, and mixed coordinate programming

·Program Call: Supports macro program calls with parameters and nested 4-level subroutines

·Independent reverse clearance compensation for each axis, memory type pitch error compensation * tool length compensation

·Tip radius compensation (C-type), tool wear compensation, tool life management

·Knife alignment methods: fixed-point alignment, trial cutting alignment, reference point alignment, automatic alignment

·Knife deviation execution method: modify coordinate method, tool movement method

·Maximum speed and independent acceleration/deceleration settings for each axis

·Spindle constant linear speed control

·Thread function

·Flexible tapping

·Emergency stop, hardware travel limit, software travel check

·Switching between Chinese and English pages

·Display real-time time, number of processed items, processing time and other information

·Various interpolation instruction functions and M, S, T functions, etc

·Data backup, recovery, and upgrade functions

Special advantages of 5TA lathe CNC system:

1. Speed advantage

·The maximum fast movement speed can reach 60m/min

·The maximum cutting speed can reach 30m/min

·Cutting feed: Front acceleration and deceleration linear type, Front acceleration and deceleration S-shaped type, Rear acceleration and deceleration linear type, Rear acceleration and deceleration exponential type

·Fast movement: front acceleration and deceleration straight line type, front acceleration and deceleration S-shape type, rear acceleration and deceleration straight line type, rear acceleration and deceleration index type

·Thread cutting: linear and exponential can be used

·The starting speed, ending speed, and acceleration/deceleration time are set by parameters

·Program preprocessing can achieve smooth and seamless connection between program segments; Smooth transitions can be selected between program segments

2. Precision advantage

·Screw pitch compensation, memory type pitch error compensation, maximize machining accuracy

·1ms high-speed interpolation, with control accuracy of 1 μ m and 0.1 μ m optional, significantly improves the efficiency, accuracy, and surface quality of part processing.

3. Interface advantages

·Users can edit the I/O logic control by themselves, with 18 inputs and 18 outputs. The input signal can achieve online switching between high and low levels

·PLC program communication download

·USB removable USB copy interface, capable of implementing USB DNC function, external massive storage, system upgrade, parameter and ladder map copy/restore

·RS232: Bidirectional transmission of part programs, parameters, and other files, supporting PLC program and system software serial port upgrades

·Can be equipped with external handwheel or panel handwheel

·Spindle frequency conversion control, feed axis pulse control

4. Operational advantages

·Full screen editing system, online modification of knife repair, parameters and other operations

·Two dimensional tool path display, with graphics that can be enlarged, reduced, or translated freely, and the orientation of the graphic coordinate system can be changed

·It can achieve multi-level password protection, such as program, parameter, and ladder diagram protection, which is convenient for on-site management

·Compatible with mainstream CNC system instruction codes both domestically and internationally

·Real time adjustment of spindle, feed rate, and fast speed

·Any program segment starts processing, any tool number starts processing

·During the processing, switch between single segment and continuous at will

·Support handwheel trial cutting function

·Support program/program segment/word retrieval, modification, deletion, copying, and pasting

·Can view alarm records for easy identification of program errors or machine malfunctions

·Support the help function, which allows you to view the code meaning and operation instructions

·Support online editing of PLC

·Supports multiple PLC programs (up to 20), and the currently running PLC program can be selected